Спеціалізується на обладнанні для виробництва кормів для домашніх тварин !

Rawhide Rolling Line

Огляд

What is a Rawhide Rolling Line ?

As an industry-leading supplier of pet food machinery, Darin® offers the Rawhide Rolling Line—a dedicated, fully automatic solution for the industrial-scale processing of pressed and rolled rawhide chews.

Designed to meet international food safety standards, this line is ideal for manufacturers of natural dog treats who require precise shaping, strong bonding, and minimal labor input. The line automates every step from rawhide soaking to final rolling and shaping, enabling high-volume, uniform production.

Application:

Used for rawhide rolls Production.

rawhide rolling line 13

 

Technical parameters

Darin® Auto Rawhide Rolling Line

Technical parameters

  • Output :     30 kg/h 
  • Capacity :     90 kW
  • Models :     Standard Models ( Models DR-R3), Customizable Options.
  • Автоматизація:     Available in Fully or Semi-Automatic
  • Ingredients :    Starch, Flour, Meat meal, Chicken, etc.
  • Finished Products :     Pet Rawhide Rolls.

Model DR-R3

МодельOutput CapacityInstalled Power
DR-R3300 kg/h90 kW

One-Stop Solution for Your Pet Food Production Goals!

Looking to create a unique pet food product? We provide full customization services, from concept to finished machine. Our engineering team uses CAD and 3D modeling to bring your ideas to life—fast and accurately. Let’s work together to build your next best-seller.

key components

What Are the Key Components of Rawhide Rolling Line?

The Darin ® Rawhide Rolling Line includes ten essential components: Control Cabinet, Extruder, Cutter, Rolling Machine, Sorting Conveyor, Dryer A, Cooler A, Gravy Coater, Dryer B, and Cooler B. This fully automated line efficiently processes rawhide into uniform, flavorful pet chews through shaping, rolling, drying, coating, and cooling — ensuring high output and consistent quality.

Model DR-R3

① Control Cabinet
② Extruder
③ Cutter
④ Rolling Machine
⑤ Sorting Conveyor
⑥ Dryer A
⑦ Cooler A
⑧ Gravy Coater
⑨ Dryer B
⑩ Cooler B

rawhide rolling line

how it works

How Does the Rawhide Rolling Line Work ?

The Rawhide Rolling Line is an automated production system that processes rawhide into high-quality pet chews through a series of steps including extrusion, cutting, rolling, drying, coating, and cooling. With precise control and efficient design, it ensures uniform thickness, enhanced flavor, and consistent product quality — ideal for mass production in the pet treat industry.

The main process of the Rawhide Rolling Line is as follows:

Extrusion → Cutting → Rolling → Sorting → First Drying → First Cooling → Gravy Coating → Second Drying → Second Cooling → Packaging

This streamlined and automated workflow ensures consistent shape, improved palatability, and stable quality of rawhide pet chews from start to finish.

The Rawhide Rolling Line works through a fully automated process designed to transform rawhide and related ingredients into high-quality pet chews. Here’s how it works step by step:

1. Raw Material Extrusion: The Extruder processes rawhide or blended ingredients into a soft, moldable texture suitable for forming.
2. Cutting: The Cutter slices the extruded material into uniform lengths for the next step.
3. Rolling: The Rolling Machine flattens each piece into consistent thickness, improving chewability and appearance.
4. Sorting: The Sorting Conveyor organizes and aligns the products for smooth downstream processing.
5. Primary Drying & Cooling: Dryer A removes initial moisture, and Cooler A brings the temperature down to stabilize the product.
6. Gravy Coating: The Gravy Coater evenly applies meat-based coating for enhanced flavor and aroma.
7. Final Drying & Cooling: Dryer B completes moisture removal to ensure shelf stability, while Cooler B prepares the product for packaging.
8. Control System: The Control Cabinet oversees the entire process, ensuring consistent quality, efficiency, and easy operation.

This streamlined workflow ensures that every chew is flavorful, durable, and safe for pets.

Features & Benefits

Why choose Darin Rawhide Rolling Line ?

Darin Triflavor Kabobs Processing Line an ideal choice for businesses looking to enhance efficiency, quality, and versatility in kabob production.

weg or siemens motor, 3 year worldwide guarantee

■  WEG Or Siemens Motor, 3-Year Worldwide Guarantee

Двигуни від Darin Machinery постачаються компанією WEG з 3-річною гарантією по всьому світу або Siemens. Насолоджуйтесь надійною глобальною системою післяпродажного обслуговування.

siemens plc

■  ABB Or Schneider Electric Parts, Global Local Adaptation Replacement.

Електричні деталі від ABB або Schneider, їх легко знайти на місцевому ринку.

siemens plc, fully automatic, whole line,

■  Germany Siemens PLC, Fully Automatic, Whole Line, Touch Screens Control.One Person, Efficient Simplified Operation.

ПЛК і сенсорні екрани від Siemens, Німеччина, використовуються компанією Darin Machinery для забезпечення більш простого управління і зниження трудомісткості.

touch screen display automatic fault diagnosis

■  Touch Screen Display Automatic Fault Diagnosis

При виникненні несправностей сенсорні екрани Darin Machinery відображають відповідну інформацію, що дозволяє легко діагностувати і швидко вирішувати проблеми.

control cabinets 24v humans voltage

■  Control Cabinets 24V Humans Voltage

Шафи управління Darin Machinery оснащені безпечною напругою 24 В, що забезпечує безпеку оператора навіть у разі витоку електрики.

schneider air switch

■  Over-Current, Over-Voltage, Over-Heat Triple Protection

Darin Machinery включає в себе три типи захистів від перевантаження по струму, перенапруги та перегріву, щоб забезпечити безпеку машини та оператора.

superior cutting accuracy

■  Superior Cutting Accuracy & Durability with Servo & Rolling Cutting Technology.

Servo follows the cutting size more accurately, rolling cutting can cut products with strong toughness, such as cowhide products, and the cutter does not cut the conveyor belt.

small turning radius at the end of the conveyor belt

■  Small Turning Radius at the End of the Conveyor Belt for Smoother Material Transportation.

The end of the conveyor belt has a small turning radius, which makes material transportation smoother.

compact structure design for easy cleaning and maintenance

■  Compact Structure Design for Easy Cleaning and Maintenance.

Its components are arranged for quick disassembly, ensuring efficient upkeep and hygienic operation.

food grade stainless steel 304.

■  Food-Grade Stainless Steel 304.

Всі корпуси кришок, сітчасті ремені та деталі, що контактують з матеріалами, виготовлені компанією Darin Machinery з харчової нержавіючої сталі 304, що забезпечує чудову довговічність і безпеку.

Сервіс

DELIVERING DEPENDABLE PET FOOD PROCESSING SOLUTIONS.

Why Choose Darin® Machinery

Manufacturer for Full-Category Smart Petreats Machine

Darin® Machinery is global leading manufacturer of pet food production lines, Darin® provide full-cycle, one-stop production equipment solutions for all types of pet food, pet treats & pet health products.

Вся техніка сертифікована європейським сертифікатом CE та ISO 9001.
■  Run in 99+ countries including USA, Germany, Japan, Italy, UAE, Australia etc.
Постачальник обладнання для General Mills, Kelloggs, Melinda, Фонду Білла Гейтса та Wanpi.
■ 290+ Invention patents & utility model patents.
■ Government-certified high-tech enterprise.
■ Member of APPA (USA) & Deputy President Unit of SDPIA.
■ Professional food machinery manufacturer with 18 years of experience.

Технології та патенти
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darin factory

Індивідуальні рішення для обладнання для будь-якого масштабу виробництва кормів для домашніх тварин.

Наш широкий асортимент продукції включає лінії для виробництва сухих, вологих, напіввологих і сирих кормів, а також звичайних ласощів для домашніх тварин, таких як печиво, в'ялене м'ясо, зубні жуйки, жуйки з сирої шкіри та ласощі для дресирування. Крім того, ми пропонуємо різні лінії для виробництва харчового обладнання, машини для листкових снеків, машини для енергетичних мюслі та допоміжне обладнання.

Run in 99+ countries & regions globally.

Darin Machinery’s equipment is operational in over 99 countries and regions, including the USA, Germany, Japan, Italy, Spain, the Netherlands, Australia, Canada, Holland, Saudi Arabia, Brazil, Mexico, Indonesia, Thailand, and more. Darin Machinery serves renowned clients worldwide, including General Mills, Kellogg’s, and the Bill & Melinda Gates Foundation, among top-tier pet food suppliers. 

darin customer
Darin exhibition

full-cycle, one-stop production equipment solution

Маючи на увазі автоматизацію, якість та сервіс, завжди базуючись на різноманітних потребах клієнтів, Дарін буде присвячувати себе наданню клієнтам насиченого продукту та повноцінного життя після обслуговування.

Поширені запитання

Поширені запитання

When purchasing the Rawhide Rolling Line, you might be interested in the following questions.

У "The Rawhide Rolling Line typically has a production capacity range of 500 kg/h to 2000 kg/h, depending on the specific model, line configuration, and the thickness and width of the rawhide being processed.

✅ Customization Options:

Yes, the Rawhide Rolling Line can be fully customized to meet your production requirements. Customization options include:

  1. Production Capacity Adjustments

    • Light-duty: 300–500 kg/h

    • Standard: 800–1000 kg/h

    • Heavy-duty: 1500–2000+ kg/h

    • Higher capacities available on request (e.g., industrial-grade >3000 kg/h)

  2. Roller Configuration

    • Number of rollers

    • Roller diameter and length

    • Pressure and speed control options

  3. Feeding and Discharge Systems

    • Manual or automatic feeding conveyors

    • Discharge conveyor with sorting or stacking

  4. Рівень автоматизації

    • Semi-automatic or fully automatic systems

    • Integrated PLC control with touch screen

  5. Сумісність матеріалів

    • For different rawhide thicknesses, moisture levels, and end-product requirements (e.g., pet chew production)

  6. Factory Layout Matching

    • Custom design to match available factory space or integrate with existing pet food production lines.

Would you like a recommended configuration based on your target output and product type (e.g., rawhide chips, rolls, bones)?

У "The Rawhide Rolling Line requires the following сировина і pre-processing inputs to operate efficiently:

🐄 Primary Raw Material:

  • Rawhide Sheets or Pieces

    • Derived mainly from cowhide, but can also include buffalo, pigабо horse hide depending on product type and regional supply.

    • Typically sourced wet salted, limedабо dry — then soaked and softened prior to rolling.

⚙️ Required Rawhide Specifications:

  • Вміст вологи: Ideally 40%–60% for rolling

  • Thickness: Around 3–6 mm (depending on final product size)

  • Cleanliness: Free from excessive fat, flesh, or hair for optimal rolling

Rawhide Preparation Solutions (We Offer):

Yes, we offer a full rawhide pretreatment line to support your production. This ensures your rawhide meets rolling specs and enhances final product quality.

🔧 Optional Pretreatment Equipment Includes:

  1. Soaking Tanks / Washing Drums

    • Rehydrate dry or salted hides

    • Remove dirt, blood, and salt residues

  2. Hair Removal Machines

    • Dehairing of rawhide (if supplied with hair)

    • Can be rotary or drum-type depending on volume

  3. Fleshing Machines

    • Remove residual fat and muscle tissues

    • Improve hide consistency for rolling

  4. Splitting Machines (Optional)

    • To get uniform thickness across the hide

    • Ideal if you're producing standardized rawhide products

  5. Softening & Drying Systems

    • Prepares hides to desired pliability and moisture for easier rolling

Would you like us to quote a complete pretreatment + rolling line solution based on your daily capacity and rawhide input format (e.g. wet salted, dry, etc.)?

У "The Rawhide Rolling Line complies with the following international certifications and standards, ensuring quality, safety, and compliance for global markets:

Certifications:

  1. CE Certification (Conformité Européenne)

    • Ensures compliance with EU safety, health, and environmental protection requirements

    • Applicable for electrical systems, safety guards, emergency stops, and operator interfaces

    • Valid for export to the Європейський Союз and CE-recognizing countries

  2. ISO 9001:2015 – Quality Management System

    • Guarantees that the machinery is manufactured under a certified quality management system

    • Covers all stages from design, machining, assembly, to final testing

    • Ensures consistency and product traceability

  3. SGS / TÜV / BV Inspection Certificates (Available upon request)

    • Third-party factory audit reports or product inspection services can be arranged before shipment

    • Commonly requested by customers in the Middle East, South America, and Southeast Asia

  4. Custom Certifications (Optional)

    • UL (for the U.S. market)

    • CSA (for Canada)

    • GOST / EAC (for Russia, Kazakhstan, etc.)

    • We can support documentation and modifications to meet these standards if required.

📦 Documentation Provided:

  • CE Declaration of Conformity

  • ISO Certificate copy

  • Factory test reports

  • Electrical and mechanical drawings

  • User manual and maintenance guide

  • Export packing list and commercial invoice

Would you like me to prepare a compliance pack sample or quote with inspection and certification service costs included?

У "The standard delivery lead time for the Rawhide Rolling Line after placing an order is typically:

Lead Time: 25–45 Working Days

🔹 Breakdown by Order Type:

  1. Standard Configuration: 25–30 working days

    • For machines with no major customization

    • Includes final quality testing and standard wooden export packaging

  2. Customized Configuration: 35–45 working days

    • For special roller sizes, automation upgrades, integration with pretreatment or drying lines

    • Includes design confirmation, layout approval, and factory acceptance test (FAT)

  3. Full Production Line with Rawhide Preparation: 45–60 working days

    • Includes soaking, dehairing, fleshing, rolling, drying, cutting, and packaging sections

    • Ideal for turnkey projects

📦 Shipping Options:

  • FOB, CFRабо CIF terms available

  • Container loading typically requires:

    • 1×20GP or 1×40HQ, depending on the size of the rolling line and auxiliary equipment

🔄 Optional Services That May Add Time:

  • Custom certifications (e.g. UL, GOST)

  • Voltage/frequency adjustments (e.g. 415V/50Hz, 220V/60Hz)

  • On-site installation support scheduling

Would you like a detailed production schedule with key milestones (e.g., design confirmation, testing, shipping)?

Так, у Rawhide Rolling Line can be seamlessly integrated into an existing pet treat production system, and we offer modular or fully customized integration solutions to match your current setup.

🔗 Інтеграційні можливості:

Mechanical Integration:

  • Feeding Conveyor Adaptation:
    Can be aligned with your upstream rawhide preparation unit або cutting/slicing module

  • Output Conveyor Customization:
    Tailored to link with shaping, drying, or forming machines downstream (e.g., bone press, mold former)

Electrical & Control System Integration:

  • PLC Compatibility:
    Our control system can interface with your existing Siemens, Mitsubishi, or Delta PLCs

  • Centralized or Decentralized Control:
    Optional master-slave programming for unified operation or standalone units

Data & Workflow Synchronization:

  • HMI Touchscreen Settings can be configured to match your production logic and recipe settings

  • Production Monitoring: Optional integration with SCADA systems or ERP for line-wide reporting

🧩 Common Integration Scenarios:

  1. Rawhide Soaking + Rolling + Bone Press Forming

  2. Rolling Line + Manual/Auto Cutter + Hot Air Dryer

  3. Full Line with Automated Weighing + Packing

📐 Custom Layout Support:

  • We provide 3D factory layout drawings and offer remote or on-site engineering support to:

    • Match equipment dimensions

    • Align conveyor heights

    • Optimize space utilization

Would you like to share your existing line layout or equipment list so we can propose a tailored integration plan with mechanical and control matching?

У "The Rawhide Rolling Line can be paired with a wide variety of molds and shaping tools, especially when integrated with a bone press machine or cutting/forming system. These molds are used to shape rolled rawhide into popular pet treat formats.

🧩 Available Mold Types:

  1. Bone-Shaped Molds

    • Most popular style for pet chews

    • Sizes:

      • Small: 2–3 inches (5–7.5 cm)

      • Medium: 4–5 inches (10–12.5 cm)

      • Large: 6–8 inches (15–20 cm)

    • Available in single-cavity or multi-cavity formats for mass production

  2. Knot Bone Molds

    • For tied-end rawhide bones

    • Typically used with semi-automatic shaping tools

  3. Stick and Twist Shapes

    • Round or flat rods (sticks): 6–15 mm diameter

    • Twisted braid molds for decorative chew products

  4. Donut & Ring Shapes

    • Circular forms with a central hole

    • Often used for novelty or flavored chews

  5. Custom Logo or Novelty Molds

    • Shapes like hearts, stars, paws, or branded patterns

    • Custom engraving or laser-cut molds can be made to order

⚙️ Mold Materials:

  • Hardened Stainless Steel (SUS304/316) – Durable, food-safe, corrosion-resistant

  • Chrome-plated Alloy Steel – For high-pressure hydraulic mold presses

  • Custom CNC Aluminum Molds – Lightweight and suitable for low-volume or special designs

🔄 Mold Change & Compatibility:

  • Quick-change mold base design available for efficient switch between sizes or shapes

  • Molds are interchangeable on most bone press and forming units connected to the Rawhide Rolling Line

Would you like a mold catalog with images and dimensions, or would you prefer to develop a custom shape based on your brand or product concept?

Yes, we provide comprehensive operator training for the Rawhide Rolling Line to ensure smooth installation, commissioning, operation, and maintenance. This is a standard part of our service package for both domestic and international customers.

🎓 Operator Training Options:

1. On-Site Training (Preferred for Full Line Installations):

  • Our technicians travel to your facility for equipment installation and commissioning

  • Training sessions cover:

    • Equipment startup and shutdown procedures

    • Rawhide feeding, rolling adjustments, and mold usage

    • Troubleshooting and safety protocols

    • Daily and periodic maintenance

  • Duration: 3–5 days (depending on line complexity)

2. Remote Training (Optional):

  • Via Zoom / Teams / WeChat / WhatsApp video call

  • Live demonstration during our in-house test runs

  • Real-time Q&A and documentation support

3. Factory Training (Before Shipment):

  • You are welcome to send your staff to our factory for hands-on training

  • We'll demonstrate the complete working process and train your team in advance

📘 Training Materials Provided:

  • User operation manual (English or multilingual)

  • Maintenance checklist & lubrication schedule

  • Troubleshooting guide with error codes and solutions

  • Video tutorials and SOPs (Standard Operating Procedures)

👷‍♂️ Who Should Attend:

  • Line operators

  • Maintenance technicians

  • Production supervisors

Would you like us to include on-site training and commissioning service in the quotation, and do you need support for multi-language training (e.g., Russian, Spanish, Arabic)?

У "The Rawhide Rolling Line requires the following utilities for efficient operation, depending on the configuration and level of automation:

1. Electricity Requirements

КомпонентНапругаPhaseЧастотаPower Range
Main rolling machine380V (or 220V/415V on request)3-phase50/60 Hz3–7.5 kW
Conveyor system0.75–1.5 kW3-phase50/60 HzЗмінна
Auxiliary equipment (if included: mold press, dryer)up to 15–20 kW total (varies by model)   

🔧 Customization Available:

  • We can tailor the electrical system to match your country's voltage/frequency standards (e.g., 220V/60Hz for the U.S., 415V/50Hz for Australia).

💨 2. Compressed Air Requirements (If Pneumatic Mold Press or Auto Cutter is Included)

  • Pressure: 0.6–0.8 MPa (6–8 bar)

  • Consumption: 300–500 L/min (depending on mold/cutter type)

  • Compressor: We can supply or recommend a suitable air compressor (7.5–11 kW typical)

💧 3. Water Requirements (Optional for Full Lines)

  • Cooling Water (If included in forming or drying systems):

    • For hydraulic mold presses or water-jacketed systems

    • Flow: 50–100 L/h, Closed-loop system preferred

    • Pressure: ≥0.2 MPa

  • Washing/Soaking Tanks (If pretreatment is integrated):

    • Requires clean water connection and drainage system

    • May include recirculation or filtration options

📌 Utility Summary for Standard Line:

UtilityВимога
Електрика380V, 3-phase, 50/60Hz, 5–20 kW total
Air0.6–0.8 MPa, 300–500 L/min
ВодаOptional, based on auxiliary equipment

Would you like us to provide a detailed utility layout plan with power/water/air inlet points for your engineering team?

У "The Rawhide Rolling Line comes with a standard warranty period of 12 months (1 year) from the date of equipment arrival at your site або commissioning, whichever comes first.

🛡️ Warranty Coverage Details:

Covered Components:

  1. Mechanical Parts:

    • Rolling rollers

    • Shafts, gearboxes, and drive units

    • Conveyor frames and belt assemblies

    • Molds and pressing dies (standard wear covered under normal use)

  2. Electrical Components:

    • Motors and inverters (VFDs)

    • PLC control system

    • HMI touchscreen

    • Sensors and limit switches

    • Relays, contactors, and breakers

  3. Pneumatic and Hydraulic Systems (if included):

    • Air cylinders

    • Solenoid valves

    • Hydraulic pumps and control valves

Not Covered (Typical Exclusions):

  • Consumables (e.g., belts, gaskets, seals, lubricants)

  • Damage caused by improper operation, lack of maintenance, or non-original spare parts

  • Electrical issues from power surges or unstable supply (unless otherwise agreed)

🔧 Support During Warranty:

  • Free replacement of faulty parts (shipping included for standard courier)

  • Remote technical support via video, call, or email

  • On-site service available (travel & lodging at buyer’s cost, labor free if under warranty)

🛠️ Extended Warranty Option:

  • You may request extended warranty (18 or 24 months) with a small added cost

  • Includes priority parts shipping and optional annual maintenance check

Would you like a sample warranty policy document or details on the spare parts package we typically supply with the line?

Так, у Rawhide Rolling Line offers a range of optional accessories and automation upgrades to boost efficiency, reduce labor, and enhance product consistency. These can be added based on your production scale, budget, and automation goals.

⚙️ Optional Accessories:

  1. Feeding Conveyor System

    • Automatic feeding of rawhide sheets to the rollers

    • Adjustable speed and alignment guides

    • Reduces manual handling and increases throughput

  2. Auto Thickness Controller

    • Digital adjustment and display of roller gap

    • Ensures consistent rawhide thickness across batches

  3. Rolling Pressure Monitoring System

    • Real-time monitoring of roller pressure

    • Alerts for overload or under-pressure situations

  4. Hydraulic or Pneumatic Press Mold (For Bone or Custom Shapes)

    • With quick-change mold feature

    • Custom shapes and logo imprint options

  5. Cutting Unit (Manual or Automatic)

    • Inline rotary cutter or guillotine-style blade

    • Adjustable length cutting of rawhide strips after rolling

  6. Drying Tunnel Integration (Hot Air or Microwave)

    • Direct connection to drying chamber after rolling

    • Reduces transfer time and improves line flow

  7. Dust Collector / Dehairing Brush Unit

    • Optional cleaning unit for removing fine particles after rolling

🤖 Automation Upgrades:

  1. PLC + HMI Centralized Control System

    • Synchronize all machine parameters and interlocks

    • Touchscreen interface with language options and recipe presets

  2. SCADA or Remote Monitoring System

    • Real-time data logging and remote fault diagnostics

    • Great for larger factories or multi-line operations

  3. Robotic Pick & Place (Post-Rolling Handling)

    • For stacking, sorting, or positioning before pressing or drying

    • Increases hygiene and labor savings

  4. Auto Lubrication System

    • Extends roller and gear life with controlled oiling cycles

  5. Energy-Saving Drives

    • High-efficiency motors and variable frequency drives (VFDs)

    • Reduces power consumption, especially in 24h operations

📦 Recommended Upgrade Packages:

PackageІдеально підходить дляIncludes
Basic AutomationStartups & small factoriesHMI control, feeding conveyor
Standard Line+Medium productionAuto cutter, press mold, dryer integration
Full Automation ProLarge-scale producersPLC+HMI, auto feed/cut, SCADA, robotic handling

Would you like a proposal with upgrade options bundled by production capacity or a 3D layout showing how these accessories integrate into your factory line?

Так, у Rawhide Rolling Line is designed for containerized shipping, and all components are safely packed in standard export-grade wooden cases or steel frames, making it suitable for 20-foot or 40-foot containers, depending on the configuration.

📦 Standard Shipping Container Requirements:

🔹 For a Basic Line (Rolling + Conveyor + Control Cabinet):

  • 1 × 20-foot container

  • Total Volume: approx. 12–18 m³

  • Total Gross Weight: approx. 2,000–3,000 kg

🔹 For a Full Line (With Feeding, Cutter, Dryer, Press Mold, Automation):

  • 1 × 40-foot container (may use High Cube if dryer or bone press is large)

  • Total Volume: approx. 25–35 m³

  • Total Gross Weight: approx. 5,000–8,000 kg

📦 Packing Details:

  • Main rolling machine: steel-frame fixed or wooden crate

  • Conveyors, motors, electrical cabinets: individually packed

  • Molds and accessories: packed separately with clear labels

  • Waterproof & shockproof protection used for sea freight

🔐 Optional Shipping Services:

  • FOB, CIF, or DDP terms available

  • Export customs clearance support

  • Container loading list and photos for your reference

  • SGS / BV inspection and fumigation certificate (if required)

Would you like a container loading diagram or packing list sample with weights and dimensions of each major component?

Yes, we provide professional installation and commissioning services for the Rawhide Rolling Line at the buyer’s site, ensuring that your equipment is fully operational, fine-tuned, and your team is trained for optimal use.

🛠️ Scope of Installation & Commissioning Service:

1. On-Site Installation

  • Assembly and positioning of the entire line

  • Electrical and pneumatic connections

  • Conveyor and mold alignment

  • Integration with existing equipment (if applicable)

2. Commissioning

  • Dry-run testing of all motors, controls, and interlocks

  • Load testing with actual rawhide materials

  • Adjustment of rolling thickness, feeding speed, pressure, and mold settings

  • Safety check and system calibration

3. Operator Training

  • Full training on startup/shutdown, product changeover, and cleaning

  • Fault diagnosis and emergency procedures

  • Routine maintenance and lubrication procedures

📍 Service Team Logistics:

  • Our engineers will travel to your site after:

    • Equipment arrives

    • Utilities (electricity, air, water) are ready

  • Typical duration: 3–7 working days depending on system complexity

💰 Service Terms:

  • Installation labor: Free under warranty (within agreed scope)

  • Buyer covers:

    • Round-trip airfare

    • Local accommodation and meals

    • Daily service fee (if not bundled in contract – can be waived for full-line orders)

🧾 Documents Provided:

  • Installation guide (English or multilingual)

  • Factory Acceptance Test (FAT) checklist

  • Site Acceptance Test (SAT) report

  • Operator certification (optional)

Would you like the installation and commissioning to be included in the quotation, and do you have a preferred timeframe or site readiness date?

To provide an accurate total price for the Rawhide Rolling Lineв тому числі transport, installation, and training, we need to confirm a few key details first, as pricing depends on your required configuration and destination.

🔍 Please confirm the following:

  1. Production Capacity Requirement:
    (e.g. 500 kg/h, 1000 kg/h, 2000 kg/h?)

  2. Configuration:

    • Basic rolling only

    • Rolling + pressing

    • Full line (rawhide soaking → rolling → shaping → drying → packing)

  3. Shipping Destination:

    • Country and nearest sea port or delivery address

  4. Preferred Trade Term:

    • FOB, CIFабо DDP (door-to-door)?

    • Do you need us to arrange shipping?

  5. Installation Location & Language Preferences:

    • Will you require on-site installation and training at your facility?

    • Any language preference for manuals and training (e.g. English, Spanish, Russian)?

🧾 Price Estimate Example (For Reference Only):

🔹 Standard 1000 kg/h Line (Rolling + Conveyor + Cutter + Electrical Control)

ПунктUnit Price (USD)
Rawhide Rolling Line$22,000–$28,000
CIF Sea Freight (to EU Port)$2,000–$3,000
On-Site Installation & Training (5 days)$2,500–$3,500
Estimated Total$26,500–$34,500

📌 This is just a reference. Exact pricing will vary based on technical specs, destination, and service options.

Would you like a formal quotation (Proforma Invoice) customized to your required capacity and destination? I can prepare it immediately if you confirm the points above.

У "The payment structure and terms for purchasing the Rawhide Rolling Line are flexible and structured to support smooth transactions for international buyers. Below is our standard arrangement, which can be adjusted based on order size, project scope, and customer profile.

💰 Standard Payment Terms (For Full Line Orders):

🔹 Option A: 30% – 70% (T/T Wire Transfer)

  • 30% deposit upon order confirmation and signing of sales contract

  • 70% balance before shipment after equipment passes factory testing and buyer receives photos/videos or completes factory inspection

🔹 Option B: 40% – 60% (T/T with Mid-Production Progress Payment)

  • 40% deposit to start production

  • 20% progress payment after machine frame and key modules are completed

  • 40% balance before shipment

🔹 Option C: Letter of Credit (L/C) at Sight

  • Accepted for large orders (typically above $100,000)

  • Subject to approval by our finance department

  • L/C must be irrevocable and confirmed by a top-tier bank

🧾 Included in Quotation:

  • Machine cost

  • Standard wooden packing

  • CE/ISO documentation

  • CIF shipping (if required)

  • Installation & training (if included)

📑 Documents Provided for Payment & Clearance:

  • Signed Commercial Invoice

  • Packing List

  • Bill of Lading / Air Waybill

  • Certificate of Origin (Form E, FTA, etc. if applicable)

  • CE Declaration, Test Report, Warranty Card

🔁 Optional Payment Flexibility:

  • For long-term clients or strategic partners, custom installment plans may be arranged

  • Spare parts і extended warranties can be paid separately

Would you like us to include a payment schedule with milestone dates and documentation flow in your formal quote or proforma invoice?

Так, у Rawhide Rolling Line can be fully customized to match your local voltage, frequency, and national safety standards, ensuring smooth and compliant operation in your country.

Voltage & Frequency Compatibility:

We support all common industrial power standards:

НапругаPhaseЧастотаSupported?
380V3-phase50Hz✅ Standard
220V3-phase60Hz✅ On request
415V3-phase50Hz✅ Common for EU, AU
440V3-phase60Hz✅ For USA / Canada
Other voltages (e.g. 400V, 480V)✅ Fully supported with motor/inverter adjustments  

🔧 All motors, control panels, and protection devices are configured accordingly.

🛡️ Safety & Compliance Standards:

✅ Electrical Safety:

  • Compliant with IEC standards (or UL/CSA upon request)

  • Правильно grounding, overload protection, emergency stop included

  • Optional: thermal protection, phase failure relay, door interlock

✅ Mechanical Safety:

  • Moving parts fully guarded with safety covers

  • Limit switches and interlocks prevent accidental operation

  • Emergency stop buttons at key locations

✅ International Certifications Available:

  • CE (standard for EU)

  • ISO 9001:2015 certified manufacturing process

  • UL / CSA / GOST / EAC optional depending on your country

📝 What We Provide:

  • Electrical layout with local standard wiring

  • Single-line diagrams with labeled terminal blocks

  • Operation manual in English (or translated as needed)

  • Declaration of Conformity and test reports

Would you like us to tailor the electrical system to your country’s standard (please share your local voltage/frequency), and include compliance with UL, GOST, or other specific standards in your quote?

We provide comprehensive after-sales support for the Rawhide Rolling Line, ensuring your production runs smoothly long after delivery. Our services include technical assistance, spare parts, remote diagnosticsі long-term maintenance support.

🛠️ 1. Technical Support

✅ Remote Assistance (Standard & Free):

  • 24/7 support via WhatsApp, WeChat, Email, or Video Call

  • Quick-response team for troubleshooting, parameter settings, and process optimization

✅ On-Site Support (Optional):

  • For complex issues or major upgrades

  • Available globally—travel & accommodation to be covered by buyer

  • Discounted service fees for returning customers or full-line projects

🔩 2. Spare Parts Support

📦 Initial Spare Parts Kit (Optional Add-on):

  • Includes critical wear parts:

    • Conveyor belts

    • Roller bearings

    • Seals and gaskets

    • Sensors and switches

    • Fuses, relays, and contactors

🚚 Long-Term Spare Parts Supply:

  • Guaranteed 10+ years availability of standard parts

  • Fast dispatch of stocked items within 24–48 hours

  • Custom or CNC parts made to order in 5–10 days

🗂️ Parts Manual Provided:

  • Full parts list with exploded drawings

  • Part codes for easy reordering

  • Replacement cycles and compatibility info

🧠 3. Software & Firmware Updates

  • Lifetime free PLC program backups

  • Firmware upgrades for HMI, control units, or smart modules

  • Optional cloud-based monitoring integration support

🧰 4. Maintenance & Service Packages (Optional)

PackageIncludesТермін
Basic Annual PlanRemote checkup + replacement advice1 year
Premium PlanRemote + 1 on-site visit/year1–2 years
Turnkey OEM SupportCustom service contractMulti-year

📘 All Customers Receive:

  • Full operation & maintenance manuals

  • Preventive maintenance schedule

  • Online training refreshers (if needed)

Would you like us to include a recommended spare parts list and quote for an optional service contract with your Rawhide Rolling Line proposal?

У "The lead time for ordering spare parts for the Rawhide Rolling Line depends on the type of part and whether it is a standard in-stock item or a custom-made component. Here's a detailed breakdown:

🕒 Lead Time by Spare Part Type:

Standard Spare Parts (In Stock):

These include:

  • Conveyor belts

  • Bearings, seals, belts

  • Sensors, switches

  • Electrical components (relays, contactors, fuses)

  • Pneumatic fittings and valves

⏱ Lead Time: 1–3 working days for dispatch
📦 Delivery:

  • Express courier (DHL/FedEx/UPS): 4–8 days internationally

  • Air cargo or sea freight: available for bulk orders

🔧 Custom or Machined Components:

These include:

  • Rollers with custom dimensions

  • Mold sets and shaping dies

  • Structural frames or special brackets

  • Control panel upgrades or PLC/HMI modifications

⏱ Production Time: 5–12 working days
📦 Shipping: Similar to above; expedited options available

📦 Spare Parts Fulfillment Process:

  1. Send part code or photo (we provide a parts manual for easy ID)

  2. Quotation and confirmation within 24 hours

  3. Immediate dispatch if in stock or production starts same day

  4. Tracking number and customs documents provided

💡 Optional Spare Parts Kit for 1–2 Years:

  • Can be pre-packed and shipped with your machine

  • Includes all key wear parts and backup electronics

  • Minimizes downtime and avoids overseas shipping delays

Would you like a recommended spare parts kit list and price quote based on your selected configuration and expected daily runtime?

Yes, we offer remote diagnostics and online technical support for the Rawhide Rolling Line, ensuring fast and effective troubleshooting in case of breakdowns or performance issues—no matter where your facility is located.

🛠️ Remote Diagnostic Support Includes:

1. Real-Time Online Support

  • Available 24/7 via:

    • WhatsApp / WeChat

    • Zoom / Teams / Google Meet

    • Email with video/photo diagnostics

  • Our engineers guide your team through:

    • Error code interpretation

    • Motor/roller reset procedures

    • HMI & PLC parameter adjustments

    • Sensor and actuator checks

2. PLC/HMI Remote Access (Optional Upgrade)

  • с internet-enabled PLC or VPN connection, we can:

    • Access your control system remotely

    • Run diagnostics and edit programs live

    • Upload new firmware or recipes

  • 🔐 Secure connection via TeamViewer, AnyDesk, or cloud SCADA

💻 Tools & Support Provided:

  • Troubleshooting flowcharts in the manual

  • Error code list with solutions

  • Video tutorials for mechanical adjustments or part replacement

  • Live video calls with bilingual engineers (English/Spanish/Chinese/Russian available)

📦 Spare Parts Integration with Support:

If replacement parts are needed during breakdowns, we:

  1. Identify the fault remotely

  2. Confirm the part code

  3. Ship express from our warehouse or produce urgently

  4. Guide your team through the installation

Would you like to include the remote diagnostics module (with PLC access) in your system quote, or would basic online video support be sufficient for your technical team?

Yes, we provide comprehensive maintenance manuals and troubleshooting guides with every Rawhide Rolling Line. These documents are essential tools to help your team operate, service, and repair the machine efficiently.

📘 Included Documentation:

1. Operation & Maintenance Manual

  • Step-by-step startup and shutdown procedures

  • Detailed instructions for:

    • Roller gap adjustment

    • Mold change and alignment

    • Conveyor speed settings

  • Lubrication schedule and diagram

  • Daily, weekly, and monthly maintenance checklists

2. Troubleshooting Guide

  • Complete list of error codes and alarm messages

  • Common issues and step-by-step solutions:

    • Motor not starting

    • Uneven rolling or jamming

    • Sensor faults or misalignment

  • Electrical and pneumatic fault flowcharts

  • How to reset the PLC or HMI interface

3. Spare Parts Catalog

  • Exploded diagrams of all major assemblies

  • Part numbers for reordering

  • Replacement intervals and compatibility notes

4. Wiring & Schematic Diagrams

  • Electrical single-line diagrams

  • PLC input/output maps

  • Control panel layout with terminal labeling

🌍 Language Options:

  • English (standard)

  • Optional: Spanish, Russian, Arabic, or Chinese upon request

📦 Format Provided:

  • Printed copy shipped with equipment

  • Digital PDF copies provided via email or USB drive

  • Video tutorials for key operations (e.g., mold change, sensor alignment)

Would you like a sample section of the manual or troubleshooting guide to review before ordering? I can also tailor the language and format based on your operators’ preferences.

Yes, we provide a recommended preventive maintenance schedule for the Rawhide Rolling Line to ensure long-term, stable operation and minimize downtime. The schedule is designed based on operating hours and component wear patterns.

🧰 🗓️ Preventive Maintenance Schedule

Daily Maintenance (Every Shift / 8–10 Hours)

  • ✅ Check for unusual noises or vibrations

  • ✅ Clean rawhide residue from rollers and conveyor

  • ✅ Inspect and clean sensors and photoelectric eyes

  • ✅ Wipe down electrical panel (no water spray)

  • ✅ Drain air filters (if pneumatic)

  • ✅ Check emergency stop function

🔁 Weekly Maintenance (Every 40–50 Hours)

  • ✅ Lubricate roller bearings and gearboxes

  • ✅ Tighten bolts, fasteners, chain drives

  • ✅ Inspect conveyor belt tracking and tension

  • ✅ Check mold press alignment (if included)

  • ✅ Test HMI and PLC response speed

🛠️ Monthly Maintenance (Every 160–200 Hours)

  • ✅ Clean and check motor vents and fans

  • ✅ Inspect pneumatic solenoids and air cylinders for leaks

  • ✅ Check all electrical terminals and wiring for heat discoloration

  • ✅ Calibrate roller thickness and pressure setting if necessary

  • ✅ Review PLC data logs or alarm history

🧪 Quarterly Maintenance (Every 500–600 Hours)

  • ✅ Replace belts if worn

  • ✅ Flush and replace gearbox oil if running under heavy load

  • ✅ Check mold surfaces for wear or corrosion

  • ✅ Inspect rollers for pitting, scratches, or uneven pressure marks

  • ✅ Review production consistency (dimensions, shape quality)

📘 Provided Tools:

  • Maintenance checklist logs (printable & digital)

  • Lubrication chart with grease/oil types and points

  • Maintenance training video for operators and technicians

  • Spare parts wear rate guide to forecast replacement needs

Would you like a customized maintenance calendar based on your expected daily operating hours (e.g. 8h/day, 16h/day), and should we include a spare parts kit tailored to that cycle?

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