A pet food extrusion line is a factory assembly line designed specifically for the production of pet food through a process known as extrusion. This line consists of a series of interconnected machines that handle different stages of production. The central component, the extruder, mixes raw ingredients and cooks them under high pressure and temperature. The resulting hot mixture is then forced through a mold called a die, shaping it into the desired forms and sizes of pet food pellets. This line efficiently produces pet food in various shapes and sizes, ensuring consistent quality and nutritional value.
Raw material:
Corn flour, wheat flour, rice flour, fish powder, bone powder, fresh bone and meat paste, etc. or to use the corn feeds, rice feeds, wheat feeds directly, then a grains grinder will be added.
Product Range:
Versatility & Customization: It supports a variety of materials & allows for flexible production of different shapes & products through customizable configurations.
Dog & Cat Food: Produces both dry & semi-moist foods, catering to the largest market segment.
Fish Feed: Offers high-grade feeds for both common & exotic fish species, available in floating or sinking varieties.
More Applications: Suitable for producing food for wide range of pets including dogs, cats, shrimp, foxes, and birds, enhancing its utility across different pet food markets.
Darin® Pet Food Extrusion Line, a state-of-the-art solution for producing a wide range of pet foods for animals including dogs, cats, birds, fish, turtles, rabbits, and horses. This line is engineered to ensure the production of high-quality pet food that combines high nutritional value with cost-effective production processes.
The Darin® Pet Food Extrusion Line is fully automated and continuous, operated via a user-friendly PLC touch screen control system, ensuring precise control and efficiency throughout the production process. This line incorporates a Siemens motor and control systems, known for their reliability and efficiency.
With a capacity ranging from 100 kg/hr to 5 tons/hr, the Darin® Pet Food Extrusion Line is suitable for businesses of various sizes, from small-scale producers to large commercial facilities. This line not only meets the highest standards of pet food production but also ensures that your operation can run smoothly and efficiently, maximizing productivity and profitability.
The Key Components of the Processing Line include ：
our main production line include food extrusion machine,soya meal/meat processing machine,packaging machine,rice cake machine etc.
Darin® Pet Meat Strip Production line includes
① Control Cabinet ② Proportioning System ③ Elevator ④ Extruder ⑤ Air Conveyor ⑥ Dryer ⑦ Hoister ⑧ Flavoring System
Flour Mixer is used to mix the raw material, like corn flour, rice flour, fish bone flour, ox bone flour with liquid and other additives.
Screw Conveyor is used to the convey the materials to the feeder of the extruder.
Double screw extruder can make dry pet food for dog, cat, fish etc. Different sizes and shapes can be made by changing the molds. Different capacity for choice, such as 150kg/hr, 300kg/hr, 500kg/hr, 800kg/hr, 1ton/hr, 3ton/hr.
Vibrating Sifter is a conveyer. It uses to convey the raw material to next equipment, and at the same time, it sifts to prevent the raw materials sticking together.
Roaster is used to dry a wide range of products, such as dog snacks, corn flakes, core filling food, pet food etc. Stainless steel material, the power can be gas, oil or electricity.
Flavoring System is used to evenly spray the flavor powder and oil onto snacks. Includes FOUR devices: Coating Drum, Oil Sprayer, Small Hoist and Flavor Sprayer.
Production line process flow:
Mixer—screw conveyor—twin screw extruder-air conveyor—–multi-layer oven—hoister–roller—oil sprayer—packing
Darin® Pet Food Extrusion Line follows a step-by-step process to transform raw ingredients into nutritious pet food:
Ingredient Handling: Raw materials like grains, meat meals, and vitamins are received, stored, and then precisely measured according to the desired recipe.
Mixing and Grinding: The measured ingredients are blended thoroughly in a mixer. Some components might be ground for better consistency before mixing.
Extrusion: The mixed ingredients enter the heart of the line – the extruder. Here, they are cooked under high pressure and temperature, forming a dough-like consistency.
Shaping: The hot dough is forced through specialized dies (molds) within the extruder. These dies determine the final shape and size of the kibble.
Drying and Cooling: The extruded kibble is conveyed through dryers to remove excess moisture, ensuring proper storage and preventing spoilage. The dried kibble is then cooled for handling and packaging.
Coating and Packaging (Optional): For enhanced palatability, the cooled kibble might be misted with a fat or oil coating. Finally, the kibble is packaged in bags or containers for distribution.
I hope this explanation clarifies the operation of the Darin® Pet Food Extrusion Line!
Contact us today to learn how Darin® can transform your business. Schedule a free consultation and discover the perfect solution for your production line needs !
| Model | Capacity | Power | Dimension |
|---|---|---|---|
| DR-65 | 120-150kg/h | 80kw | 18*5*3m |
| DR-70 | 200-300kg/h | 90kw | 20*5*3m |
| DR-85 | 500-600kg/h | 150kw | 30*5*4m |
| DR-90 | 800-1000kg/h | 200kw | 35*5*5m |
| DR-95 | 2000kg/h | 250kw | 40*10*16m |
| DR-120 | 3000kg/h | 350kw | 50*10*20m |
| DR-135 | 5000kg/h | 450kw | 60*10*24m |
Take advantage of our customization services to tailor pet food production exactly to your requirements. Utilize our CAD and 3D design layouts to visualize your end product. Our expert engineers are here to transform your ideas into reality. Let's discuss your unique pet food concepts—reach out now!
Here’s a summarized comparison clearly delineates the superior features and benefits of Darin® Machinery compared to some other manufacturers, highlighting key differences in technical, quality, safety, operational efficiency and maintenance.
Двигуни від Darin Machinery постачаються компанією WEG з 3-річною гарантією по всьому світу або Siemens. Насолоджуйтесь надійною глобальною системою післяпродажного обслуговування.
Електричні деталі від ABB або Schneider, їх легко знайти на місцевому ринку.
ПЛК і сенсорні екрани від Siemens, Німеччина, використовуються компанією Darin Machinery для забезпечення більш простого управління і зниження трудомісткості.
При виникненні несправностей сенсорні екрани Darin Machinery відображають відповідну інформацію, що дозволяє легко діагностувати і швидко вирішувати проблеми.
Шафи управління Darin Machinery оснащені безпечною напругою 24 В, що забезпечує безпеку оператора навіть у разі витоку електрики.
Darin Machinery включає в себе три типи захистів від перевантаження по струму, перенапруги та перегріву, щоб забезпечити безпеку машини та оператора.
Всі корпуси кришок, сітчасті ремені та деталі, що контактують з матеріалами, виготовлені компанією Darin Machinery з харчової нержавіючої сталі 304, що забезпечує чудову довговічність і безпеку.
VS
Mainstream Equipment manufacturers may often use lesser-known brands Ordinary motor, ordinary quality and with limited after-sales support guarantee.
Mainstream Equipment typically use lesser-known brands, and replacements are difficult to source in the local market.
In contrast, Mainstream Equipment may lack such advanced controls, often relying on manual buttons that only control the main unit.They require more operators.
Mainstream Equipment manufacturers might require manual inspection of each piece of equipment, which is time-consuming. Low work efficiency.
Mainstream Equipment manufacturers Control cabinets may use 220V, Non-human safety voltage, posing a safety risk in case of leakage for operator.
Mainstream Equipment often provide only basic overload protection. Potential safety risks.
Mainstream Equipment manufacturers who may use lower quality materials, the lower quality materials potential safety risks.
Darin Machinery is an ISO 9001 certified manufacturer specializing in food machinery and pet food machinery. Our extensive product range includes various food Machinery production lines, pet food machine, puff snack machine, energy granola bar machineand support equipment. Darin has 10 national invention patents, specializes in development of feed and treats technologies since 2006. All Darin machines are CE certified, fully equipped with world famous electronic and motors. Now Darin machines run in more than 70 countries including USA, Germany, Japan, Italy, Spain, Holland, Australia, Canada etc.
2. After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3. We dispatch 1-2 technicians to your factory to install and adjust the processing line to realize normal production at shortest time.
4. The technicians have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5. It normally costs 5-30 days (as equipment’s size) for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
Frequently Asked Questions
Pet Food Extruding Lines are versatile and can produce a wide range of pet food products for various animals, including dogs, cats, birds, fish, turtles, rabbits, horses, and even shrimp. They can handle a variety of ingredients, including grains, meat meals, vegetables, fruits, and supplements, to create customized formulations that meet specific nutritional needs.
Pet Food Extruding Lines offer flexibility in kibble shapes and sizes to cater to different pet preferences and feeding styles. Common shapes include kibbles, pellets, biscuits, and stars. Sizes can range from small granules for small pets to large kibbles for larger animals. The specific shapes and sizes are determined by the dies used in the extruder.
Production capacities for Pet Food Extruding Lines vary depending on the model and manufacturer. Common ranges include:
Small-scale: 100kg/hr to 500kg/hr (suitable for small businesses and hobbyists)
Medium-scale: 500kg/hr to 1ton/hr (suitable for growing businesses and medium-sized production facilities)
Large-scale: 1ton/hr to 5ton/hr or more (suitable for large-scale production facilities and commercial pet food manufacturers)
The choice of production capacity depends on the expected demand, available space, and budget.
Energy consumption and operating costs for Pet Food Extruding Lines vary depending on the model, production capacity, and energy efficiency of the equipment. However, modern lines are designed to be energy-efficient, utilizing features like variable-speed drives and heat recovery systems to minimize energy consumption.
Factors that can influence operating costs include:
Energy costs: The price of electricity or fuel used to power the line.
Raw material costs: The cost of ingredients used in pet food production.
Labor costs: The wages and benefits paid to employees operating and maintaining the line.
Maintenance costs: The expenses associated with regular maintenance and repairs.
Pet Food Extruding Lines incorporate various safety features to protect operators and prevent accidents. Common safety features include:
Emergency stop buttons: Located throughout the line to allow for immediate shutdown in case of emergencies.
Safety guards: Covering moving parts and hazardous areas to prevent injury or entanglement.
Interlocking safety switches: Preventing operation unless certain conditions are met, such as proper door closure or component alignment.
Overload protection: Automatically shutting down equipment in case of excessive power consumption or mechanical overload.
Lead times for delivery and installation vary depending on the complexity of the line, the manufacturer’s production schedule, and shipping arrangements. Generally, lead times can range from a few weeks to several months.
Factors that can influence lead times include:
Customization requirements: Custom-built lines or lines with extensive modifications may have longer lead times.
Component availability: Delays in sourcing specific components can impact lead times.
Shipping schedules: International shipping may add to the overall lead time.
Installation complexity: The complexity of the installation process can affect the overall lead time.
Pet Food Extruding Lines can be customized to meet specific production needs and preferences. Common customization options include:
Ingredient handling systems: Tailored to handle the specific types and quantities of ingredients used in the pet food formulation.
Mixing and grinding systems: Customized to achieve the desired consistency and texture of the mixed ingredients.
Extruder options: Different extruder configurations, such as single-screw or twin-screw extruders, can be selected based on production capacity and product requirements.
Die selection: A wide range of die shapes and sizes can be chosen to produce the desired kibble shapes and sizes.
Coating and packaging systems: Customized coating systems can add flavorings, fats, or oils to enhance palatability, while packaging systems can be tailored to the desired packaging formats.
You’re more than welcome to visit Darin, we will provide machine test running, face to face discussioin and turkey project design solution.
Oversea commssioning service provided, our technician will help to install the machine, and teach local workers about operation and manitenance. Buyer should pay for the technician’s round flight ticket , accommodation and salary.
Darin supply full-life after sales service, whenever new parts needed, we will help to supply new replacments at reasonable price & in shortest time.
One year from the machine arrive at your factory.
Yes Auto CAD layout will be provided as client’s workshop size.
Yes, comprehensive training for machine operation, maintenance, and safety protocols is provided with every purchase. Our team ensures that your staff are fully equipped to run the line efficiently and safely.
Yes, we offer customization options to fit specific production requirements and constraints. This includes machinery dimensions, processing capabilities, and automated features.
Маючи на увазі автоматизацію, якість та сервіс, завжди базуючись на різноманітних потребах клієнтів, Дарін буде присвячувати себе наданню клієнтам насиченого продукту та повного терміну післяпродажного обслуговування.
Машини Darin працюють у більш ніж 70 країнах світу, включаючи США, Великобританію, Німеччину, Японію, Італію, Іспанію, Голландію, Австралію, Бразилію, Мексику, Індонезію, Таїланд, Канаду та інші.
Маючи на увазі автоматизацію, якість та сервіс, завжди базуючись на різноманітних потребах клієнтів, Дарін буде присвячувати себе наданню клієнтам насиченого продукту та повноцінного життя після обслуговування.
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