Tri-color Braids Forming Line
What is a Tri-color Braids Pet Treats Forming Line?
The Tri-color Braids Pet Treats Forming Line is an innovative fully automatic production line developed by Darin Machinery. It is designed for making braided pet treats with three colors — a popular and visually appealing pet treat format.
This line integrates tri-color extrusion, automatic braiding, cutting, tray loading, and trolley stacking into one seamless process. From raw material feeding to final tray loading, the entire operation is automatic. It boosts efficiency, cuts labor costs, and ensures consistent quality and hygiene.
The line produces uniform tri-color braided treats. Output ranges from 100 to 150 kg/h (Model DR-BD1). With a compact design and intelligent control system, it is ideal for pet food manufacturers who want high-quality colorful braided treats with minimal manual handling.
Application of Tri-color Braids Pet Treats Forming Line:
Used for Tri Color Braid Pet treats forming.
Darin® Tri-color Braids Pet Treats Forming Line
Technical parameters
- Model : DR-BD1
- Output : 100–150 kg/h
- Installed Capacity : 68.7 kW
- Automation : Fully Automatic (from raw material feeding, tri-color extrusion, braiding, automatic cutting, auto traying, braids-loading-onto-trays, until trays-loading-into-trolley)
- Operation : Operators only need to monitor the control panel and replenish raw materials
- Ingredients : Meat powder, starch, gelatin, natural colors, etc. (customizable based on recipe)
- Finished Products : Tri-color braided pet treats (ready for drying room)
- Equipment :
- Control Cabinet
- Tri-color Extruder
- Braiding System
- Automatic Cutter
- Automatic Traying System
- Braids-loading-onto-trays System
- Trays-loading-into-trolley System
- Available Options :
- Different models have different output capacities.
- Additional color combinations can be added as an optional feature.
- You can choose whether to include the automatic traying and trolley loading system.
- Multi-zone temperature control for the extrusion process is available.
| Model | Output | Installed Capacity |
|---|---|---|
| DR-BD1 | 100–150 kg/h | 68.7 kW |
Raw Materials : Meat powder, starch, gelatin, natural colors, etc.
One-Stop Solution for Your Pet Food Production Goals!
Looking to create a unique pet food product? We provide full customization services, from concept to finished machine. Our engineering team uses CAD and 3D modeling to bring your ideas to life—fast and accurately. Let’s work together to build your next best-seller.
What Are the Key Components of Tri-color Braids Pet Treats Forming Line?
Here are the key components of a tri-color braids pet treats forming line:
Control Cabinet – Centralized control system managing all operations.
Tri-color Extruder – One extruder produces three colors simultaneously. Much simpler than three single extruders.
Braiding System – Automatically braids three colored strands into uniform braided treats.
Automatic Cutter – Cuts braided treats into precise lengths for final products.
Automatic Traying System – Supplies and positions empty trays for loading.
Braids-loading-onto-trays System – Places finished braids onto trays automatically.
Trays-loading-into-trolley System – Stacks loaded trays onto trolleys for drying room transport.
DR-BD1
① Control Cabinet
② Tri-color Extruder
③ Braiding System
④ Automatic Cutter
⑤ Automatic Traying System
⑥ Braids-loading-onto-trays System
⑦ Trays-loading-into-trolley System
How Does the Tri-color Braids Pet Treats Forming Line Work?
The line automatically transforms raw materials into tri-color braided treats using one tri-color extruder — much simpler than using three single extruders. Operators only need to monitor the control panel and replenish raw materials.
Raw material feeding
Tri-color extruding
Braiding
Cutting
Tray preparation
Loading braids onto trays
Loading trays into trolleys
Step 1 – Raw material feeding
Meat powder, starch, gelatin, natural colors, etc. are fed into the tri-color extruder.Step 2 – Tri-color extrusion
The tri-color extruder processes raw materials and produces three colors simultaneously. One extruder does the work of three.Step 3 – Braiding
The braiding system automatically braids the three colored strands into uniform braided treats.Step 4 – Cutting
The automatic cutter slices braided treats into precise lengths.Step 5 – Tray preparation
The automatic traying system supplies empty trays to the loading position.Step 6 – Loading braids onto trays
The braids-loading-onto-trays system automatically places finished braids onto each tray.Step 7 – Loading trays into trolleys
The trays-loading-into-trolley system stacks loaded trays onto trolleys for drying room transport.
(Optional: A continuous drying solution can be directly connected to the forming line.)
Why choose Darin Tri-color Braids Pet Treats Forming Line?
Darin Tri-color Braids Pet Treats Forming Line streamlines the entire production process—from raw material feeding and tri-color extrusion (one extruder for three colors) to braiding, cutting, auto traying, braids-loading-onto-trays, and trays-loading-into-trolley—with minimal operator intervention, ensuring high efficiency, consistent braid quality, and much simpler operation than traditional three-extruder systems.
■ WEG Or Siemens Motor, 3-Year Worldwide Guarantee
Motors from Darin Machinery are sourced from WEG with a 3-year worldwide guarantee or Siemens.Enjoy a reliable global after-sales service system.
■ ABB Or Schneider Electric Parts, Global Local Adaptation Replacement.
Electric parts are from ABB or Schneider, easy to find replacments at local market.
■ Germany Siemens PLC, Fully Automatic, Whole Line, Touch Screens Control.One Person, Efficient Simplified Operation.
PLC and touch screens from Siemens, Germany, are used by Darin Machinery to ensure easier operation and reduced labor requirements.
■ Touch Screen Display Automatic Fault Diagnosis
When faults occur, Darin Machinery’s touch screens display relevant information, making it easy to diagnose and resolve issues quickly.
■ Control Cabinets 24V Humans Voltage
Darin Machinery control cabinets are equipped with 24V safe voltage, ensuring operator safety even electrical leakage occurred.
■ Over-Current, Over-Voltage, Over-Heat Triple Protection
Darin Machinery includes three types of protectors over-current, over-voltage, over-heat to ensure machine and operator safety.
■ Superior Cutting Accuracy & Durability with Servo & Rolling Cutting Technology.
Servo follows the cutting size more accurately, rolling cutting can cut products with strong toughness, such as cowhide products, and the cutter does not cut the conveyor belt.
■ Small Turning Radius at the End of the Conveyor Belt for Smoother Material Transportation.
The end of the conveyor belt has a small turning radius, which makes material transportation smoother.
■ Compact Structure Design for Easy Cleaning and Maintenance.
Its components are arranged for quick disassembly, ensuring efficient upkeep and hygienic operation.
■ Food-Grade Stainless Steel 304.
All cover bodies, mesh belts, and parts in contact with materials at Darin Machinery are made of food-grade stainless steel 304, providing superior durability and safety.
DELIVERING DEPENDABLE PET FOOD PROCESSING SOLUTIONS.
Manufacturer for Full-Category Smart Petreats Machine
Darin® Machinery is global leading manufacturer of pet food production lines, Darin® provide full-cycle, one-stop production equipment solutions for all types of pet food, pet treats & pet health products.
■ All machinery is certified with European CE Approval & ISO 9001 Certification.
■ Run in 101+ countries including USA, Germany, Japan, Italy, UAE, Australia etc.
■ Machinery Supplier of General Mills, Kelloggs, Melinda, Bill Gates foundation & Wanpi.
■ 290+ Invention patents & utility model patents.
■ Government-certified high-tech enterprise.
■ Member of APPA (USA) & Deputy President Unit of SDPIA.
■ Professional food machinery manufacturer with 18 years of experience.
Tailored Equipment Solutions For Every Scale Of Pet Food Production.
Our extensive product range includes production lines for pet dry food, wet food, semi-moist food, and raw food, as well as common pet treats such as biscuits, jerky, dental chews, rawhide chews, and training treats. Additionally, we offer various food machinery production lines, puff snack machines, energy granola bar machines, and support equipment.
Run in 101+ countries & regions globally.
Darin Machinery’s equipment is operational in over 99 countries and regions, including the USA, Germany, Japan, Italy, Spain, the Netherlands, Australia, Canada, Holland, Saudi Arabia, Brazil, Mexico, Indonesia, Thailand, and more. Darin Machinery serves renowned clients worldwide, including General Mills, Kellogg’s, and the Bill & Melinda Gates Foundation, among top-tier pet food suppliers.
full-cycle, one-stop production equipment solution
Frequently Asked Questions - Tri-color Braids Pet Treats Forming Line
When purchasing the Tri-color Braids Pet Treats Forming Line, you might be interested in the following questions.
The Tri-color Braids Pet Treats Forming Line from Darin Machinery is designed for efficient production of tri-color braided treats. Its capacity depends on the model.
Per Hour: 100–150 kg/h (Model DR-BD1)
Per Day: 0.8–1.2 tons/day (based on 8-hour shift)
Key Variables That Affect Output:
Braid Size & Pattern: Smaller or simpler braids yield higher hourly output.
Recipe & Ingredients: Moisture content and type of raw materials (meat powder, starch, gelatin) affect extrusion speed.
Color Combinations: More color changes may affect extrusion consistency.
Operator Skill & Line Setup: Well-trained operators and optimized settings maximize daily output.
If you need higher capacity, Darin can customize the line with a larger tri-color extruder or faster braiding system.
Would you like a layout or quote based on your target capacity?
The Tri-color Braids Pet Treats Forming Line handles flexible braid sizes. Suitable for small to large dogs. Here are typical specs:
✅ Minimum Braid Size:
Length: ~40 mm
Width/Thickness: ~8 mm
Ideal for small dogs or cats. Easy chewing and portion control.
✅ Maximum Braid Size:
Length: ~120 mm
Width/Thickness: ~20 mm
For medium to large dogs. Longer chewing time. Tri-color braided design adds visual appeal.
⚙️ Customization Notes:
We can customize braid sizes beyond these ranges.
The cutter and braiding system must match your chosen size.
For non-standard shapes (bone, ring, twisted), Darin can adjust braiding and cutting tools.
Would you like size recommendations based on your target market (toy breeds vs. large breeds)?
Yes. This line is specially designed for three-color products. One tri-color extruder creates three colors in one treat. Much simpler than traditional three-extruder systems.
✅ How It Works:
Tri-color Extrusion System:
One extruder has three barrels. Each barrel handles a different color or formula (e.g., chicken, beef, pumpkin).
Synchronized Extrusion Control:
The three barrels extrude simultaneously. The materials join together before braiding. The result is a visually appealing three-color braided treat.
Braiding & Cutting:
The braiding system creates uniform braided patterns. The automatic cutter slices into final treat lengths. Three colors remain distinct and attractive.
Customizable Color Ratios & Braid Patterns:
You can adjust the ratio of each color (e.g., 40% red / 30% yellow / 30% green). Different braid patterns (tight, loose, twisted) available via braiding system adjustment.
🛠 Optional Features:
More color combinations (up to 4 colors with customized barrels)
Automatic traying system for high-volume lines
Trolley loading system for easy drying room transport
Would you like a video demo or a sample three-color braided treat diagram?
The Tri-color Braids Pet Treats Forming Line is designed for tri-color treat production. It works with protein powders, starches, binders, and natural colors.
🥩 Compatible Protein Sources:
All proteins should be fine powder or paste form.
Meat powder (chicken, beef, lamb) – Common protein base
Fish powder (salmon, white fish) – Omega-3 rich
Poultry meal – Cost-effective option
Organ meat powder (liver, heart) – Nutrient-dense
🌾 Compatible Starches & Binders:
Starch (potato, corn, tapioca) – Main structure builder
Gelatin – Provides firm texture and binding
Rice flour – Hypoallergenic option
Pea starch – Grain-free choice
🎨 Compatible Colors & Additives:
Natural colors (beet red, turmeric yellow, spinach green) – For three-color visual appeal
Organic compounds – For dental health benefits
Glycerin – For moisture control and flexibility
⚙️ Key Requirements:
Moisture: 20–30% for extrusion stability
Particle size: Fine powder (under 1 mm recommended)
Binders: Gelatin or starch required for shape retention
Would you like a formulation suggestion for a three-color braided treat (e.g., chicken + salmon + pumpkin with natural colors)?
Yes. Darin can customize this line for halal or kosher requirements. Meets strict hygiene and religious standards.
✅ Halal/Kosher Customization Options:
1. Food-Grade Contact Materials
All product-contact parts are 304 or 316L stainless steel. Certified food-grade. Easy to sanitize.
2. Dedicated Line Setup
Line can be dedicated to halal or kosher only. Avoids cross-contamination. Separate feeding for each color barrel available.
3. Easy Disassembly and Cleaning
CIP (Clean-in-Place) supported. Tool-less disassembly for inspection. High-temperature washing available.
4. Ingredient Handling Protocols
Closed or controlled systems for halal/kosher raw materials. Optional batch coding and traceability.
5. Third-Party Certification Support
Darin provides machine documentation, welding certificates, and compliance records. Works with your local halal/kosher authority.
🔧 Additional Options:
Separate tri-color extruder sections for halal and conventional runs. Full stainless steel enclosures for Middle East or EU export.
Would you like a halal-certified line layout or quote? Includes CIP and material certificates.
The Tri-color Braids Pet Treats Forming Line has multiple international certifications. Meets global safety and quality standards.
✅ Certifications Held:
1. CE Certification
✔ Complies with EU safety, health, and environmental rules
✔ Covers electrical, mechanical, and EMC safety
✔ Approved for export to all EU countries
2. FDA Compliance (USA)
✔ All food-contact surfaces are FDA-approved (304/316 stainless steel, food-grade materials)
✔ Meets US pet food safety standards
✔ Smooth US customs clearance
3. ISO 9001:2015
✔ Darin operates under certified Quality Management System
✔ Consistent design, manufacturing, and service
✔ Full traceability for international clients
📦 Additional Documents (On Request):
MSDS for food-contact parts
Welding and surface treatment records
Certificate of Origin
Electrical and pneumatic diagrams
Would you like certificate copies for your procurement or regulatory team?
The Tri-color Braids Pet Treats Forming Line needs planned installation space. It has multiple components: tri-color extruder, braiding system, automatic cutter, automatic traying system, braids-loading-onto-trays system, trays-loading-into-trolley system, control cabinet.
📐 Standard Line Footprint:
| Component | Dimensions (L × W × H) |
|---|---|
| Tri-color Extruder | ~3.0 m × 1.2 m × 1.8 m |
| Braiding System | ~2.0 m × 1.0 m × 1.5 m |
| Automatic Cutter | ~1.5 m × 0.8 m × 1.5 m |
| Automatic Traying System | ~2.0 m × 1.2 m × 1.6 m |
| Braids-loading-onto-trays System | ~1.5 m × 1.0 m × 1.5 m |
| Trays-loading-into-trolley System | ~2.0 m × 1.0 m × 1.8 m |
| Control Cabinet | ~0.8 m × 0.6 m × 1.8 m |
| Total Line (Standard Layout) | ~12–14 m × 2.5 m × 2.0 m |
🧩 Recommended Installation Space:
For safe operation and maintenance access:
Minimum space: ≥ 16 m (L) × 4 m (W) × 2.5 m (H)
Preferred space with buffer zones: 20 m × 5 m (for raw material staging, trolley staging, and maintenance)
⚙️ Considerations:
Control cabinet is wall-mounted or beside line
Space can be L-shaped or U-shaped
Modular design allows reconfiguration
Extra space for trolley staging and raw material storage
Would you like a factory layout drawing (PDF or DWG) for your space planning?
The Tri-color Braids Pet Treats Forming Line is energy-efficient. Below is the power and water breakdown.
⚡ Power Consumption
| Component | Power Rating |
|---|---|
| Tri-color Extruder | ~55–65 kW |
| Braiding System | ~3–5 kW |
| Automatic Cutter | ~2–3 kW |
| Automatic Traying System | ~2–4 kW |
| Braids-loading-onto-trays System | ~1–2 kW |
| Trays-loading-into-trolley System | ~1–2 kW |
| Control Cabinet & Auxiliaries | ~2–3 kW |
| Total Installed Power | ~66–84 kW |
| Average Working Load | ~50–70 kWh/hour |
🔌 Voltage: 380V / 50Hz / 3-phase (customizable to 220V, 415V, or 480V)
💧 Water Consumption
Water is not used in production. Only for cleaning and sanitation. No water-based cooling needed.
| Use Case | Estimated Consumption |
|---|---|
| Daily cleaning (manual/CIP) | ~150–300 L/day |
| Cooling (if water-cooled option) | Usually air-cooled. Optional water-cooled: ~100–200 L/day |
| Total Typical Usage | ~150–300 L/day |
💡 Most users choose air-cooled systems. A CIP system is optional for automated cleaning.
Would you like utility layout recommendations or power cable sizing help?
Yes. Modular design. PLC-based control. Easy to integrate with existing lines.
🔄 Integration Capabilities:
✅ Mechanical Compatibility
Modular conveyors connect to upstream mixers or batch systems.
Adjustable height and width. Match your layout.
Trolley discharge zones can be left-to-right, right-to-left, or U-shape.
✅ Electrical/Control Integration
Central PLC (Siemens or Omron). I/O extension ports.
Signal sync for start/stop, alarms, product counting.
Optional Ethernet/IP, Modbus, Profinet for SCADA or smart factory.
✅ Custom Interface Points
For pre-processing: mixers, screw feeders, raw material silos.
For post-processing: packaging machines, metal detectors, drying room conveyors.
For QC: vision systems, weight checkers, color consistency sensors.
🧩 Typical Integration Scenarios:
Inline with batching system.
Tri-color extruder → braiding → cutting → traying → trolley loading continuous flow.
Connect to automatic drying room conveyors.
Barcode or RFID traceability integration.
Would you like to share your existing layout? We can propose a tailored integration plan.
Lead time depends on customization, production schedule, and destination. Below is a typical breakdown.
⏳ Standard Lead Time (Production Only):
| Order Type | Lead Time |
|---|---|
| Standard configuration (DR-BD1) | 40–50 working days |
| Customized version (special colors, halal/kosher, custom braid patterns) | 50–70 working days |
Production starts after contract signing and deposit.
🚢 Shipping Time by Region (Sea Freight):
| Destination | Shipping Time |
|---|---|
| Southeast Asia | 7–15 days |
| Middle East | 20–25 days |
| Europe | 30–35 days |
| North America | 35–45 days |
| South America | 40–50 days |
| Africa | 30–45 days (port dependent) |
Air freight available for urgent parts.
📦 Total Door-to-Door Delivery:
Standard line (e.g., to Europe): ~11–14 weeks
Customized line (halal, special colors, custom braid patterns): ~13–18 weeks
🛠 Services That May Add Time:
Factory acceptance test (FAT)
Third-party inspection (SGS, BV)
HMI language customization
Certificate legalization (COO, CE, FDA)
Would you like a Gantt chart for production and delivery based on your country and customization needs?
Total cost depends on model, customization, destination, and services. Below is a planning estimate.
💰 Base Equipment Cost (FOB China):
| Configuration Type | Price Range (USD) |
|---|---|
| Standard line (DR-BD1, 100–150 kg/h) | $65,000 – $90,000 |
| Mid-range line (higher capacity, multi-color) | $95,000 – $130,000 |
| Customized line (special colors, halal/kosher, custom braid patterns, auto traying) | $140,000 – $220,000+ |
✔ Includes: tri-color extruder, braiding system, automatic cutter, automatic traying system, braids-loading-onto-trays system, trays-loading-into-trolley system, control cabinet, spare parts.
🚢 Shipping Cost (Estimated CIF by Region):
| Destination | Estimated Cost (20FT/40FT container) |
|---|---|
| Southeast Asia | $2,000 – $3,500 |
| Middle East | $2,500 – $4,500 |
| Europe | $4,000 – $6,500 |
| North America | $5,000 – $7,500 |
| South America/Africa | $5,500 – $8,000 |
✔ CIF includes ocean freight, insurance, and port charges.
🛠 On-Site Installation & Training:
| Service | Cost Estimate (USD) |
|---|---|
| On-site technician (5–7 days) | $3,500 – $5,500 (visa, travel, accommodation included) |
| Remote installation support (optional) | Free or $800–$1,500 |
📄 Other Optional Costs:
| Item | Cost |
|---|---|
| Certificate of Origin / legalization | $100 – $300 |
| Third-party inspection (SGS/BV) | $800 – $1,500 |
| Spare parts kit (extended) | $1,200 – $2,500 |
| Additional color barrel (4th color) | $8,000 – $15,000 |
| CIP system (optional) | $8,000 – $15,000 |
💵 Total Estimated Turnkey Cost (All-Inclusive):
| Region | Total Estimate (USD) |
|---|---|
| Asia (standard DR-BD1) | ~$70,000 – $100,000 |
| Middle East / EU | ~$80,000 – $120,000 |
| North America | ~$85,000 – $130,000 |
| Customized line (multi-color + CIP + auto traying) | $150,000 – $240,000+ |
Would you like a formal Proforma Invoice (PI) with your company name, port of delivery, and selected options? We can prepare a detailed commercial offer for you.
Darin offers flexible payment terms. Below are standard and optional options.
✅ Standard Payment Terms (Most Common):
| Payment Milestone | Percentage | Details |
|---|---|---|
| Deposit (upon signing contract) | 30% – 50% | T/T (Telegraphic Transfer) |
| Balance before shipment | 50% – 70% | T/T after inspection or Bill of Lading |
| Total | 100% |
✅ Optional Payment Terms (Subject to Approval):
| Term Type | Details |
|---|---|
| Irrevocable L/C at Sight | 100% Letter of Credit from major bank |
| T/T with progress payments | 30% deposit + 40% before shipment + 30% upon arrival |
| Escrow arrangement | For large projects or first-time partnerships |
| Leasing / Financing | Available in some regions (inquire) |
🔧 Payment Methods Accepted:
T/T (Bank Transfer)
L/C (Letter of Credit)
Western Union (spare parts only)
PayPal (samples or service fees)
📌 Important Notes:
Buyer pays all bank charges outside China.
Customized lines (special colors, custom braid patterns, auto traying system) may need 40–50% deposit.
Third-party inspection (SGS, BV) at buyer's cost.
📞 Contact Us:
For a Proforma Invoice (PI), contact us with your company details, payment terms, and port.
Welcome to ask for a customized quotation.
Export-grade packaging. Safe delivery to your facility.
📦 Packaging Method Details:
✅ 1. Film Wrapping
PE stretch film covers all machine surfaces. Prevents moisture, rust, scratches.
✅ 2. Fumigated Wooden Crates
Key components are packed in ISPM15-certified wooden crates:
Tri-color extruder, braiding system, automatic cutter, automatic traying system, braids-loading-onto-trays system, trays-loading-into-trolley system, control cabinet.
Includes shock-absorbing foam, reinforced corners, bolted closures.
✅ 3. Palletized & Container Loading
All crates on pallets for forklift handling.
Blocking and bracing prevents shifting.
Fits in 20FT or 40FT container (depends on line size).
Protects against impact and vibration.
📄 Included in Each Package:
English machine and part labels.
USB and printed copy of: operation manual, electrical drawings, maintenance checklist, spare parts list.
Packing list and crate markings (model + serial number).
🛡 Optional Packaging Features:
Waterproof vacuum packaging for humid climates.
Steel-frame reinforced crates for heavy components.
Shock indicators or humidity sensors on request.
Would you like photos or a packing diagram from a previous shipment?
On-site installation is optional. It is a paid service. Cost depends on location and line complexity.
👷♂️ On-Site Installation & Commissioning Services:
✅ What's Included:
Mechanical installation
Assemble tri-color extruder, braiding system, automatic cutter, automatic traying system, braids-loading-onto-trays system, trays-loading-into-trolley system, control cabinet.
Electrical & PLC setup
Wiring, control system startup, I/O testing.
Full commissioning
Test run with your raw materials.
Adjust braid size, color ratio, braiding speed, cutting length, and traying settings.
Operator training
Hands-on training for machine use, cleaning, maintenance, troubleshooting.
Safety and sanitation briefing (HACCP, GMP).
💰 Service Fee (Typical):
| Item | Cost Estimate (USD) |
|---|---|
| Technician fee | $80–$150/day (per person) |
| Travel expenses | Flight + visa (at cost) |
| Accommodation & meals | Provided by buyer |
| Typical duration | 5–7 working days |
Total installation cost: $3,500 – $5,500. Depends on destination and line complexity.
🌐 Alternative: Remote Installation Support
Live video call (WeChat, Zoom, WhatsApp). Step-by-step guides. Remote PLC/HMI debugging via TeamViewer or VPN.
📄 Pre-shipment Support:
Factory Acceptance Test (FAT) before delivery. Video documentation. FAT report and checklist.
Would you like a quote with on-site installation? Or remote support? We can recommend the best option for your team.
Yes. Operator training is included in the standard package. Your team can run the line safely and efficiently.
🎓 Included Operator Training (Free of Charge):
✅ 1. Factory-Based Training (Before Shipment)
Conducted during FAT (Factory Acceptance Test).
Covers:
Startup & shutdown procedures
Tri-color extrusion, braiding, cutting, traying, and trolley loading settings
Basic maintenance and cleaning
Error code diagnosis
For up to 2–3 client technicians
Training documentation available (optional certification)
👷♂️ 2. On-Site Training (If Installation Is Purchased)
Delivered by Darin's technician during commissioning.
Hands-on operation with your raw materials.
Training includes:
Real-time production tuning (braid size, color ratio, braiding speed, cutting length)
Sanitation and food safety protocols
Spare parts replacement
PLC/HMI interface walkthrough
Up to 5 operators per session
📚 3. Training Materials Provided:
Printed and digital operation manuals
Video tutorials for:
Daily operation
Cleaning and disassembly
Emergency response
Maintenance checklist
Would you like training materials in English or your local language (Spanish, Arabic, Russian, etc.)? We can prepare sample files.
Yes. A standard spare parts kit is included. No extra cost.
🔧 Included Spare Parts (Standard Package):
| Part Type | Quantity |
|---|---|
| Sealing rings / O-rings | 4–8 pcs |
| Cutting blades for cutter | 2–4 pcs |
| Tri-color extruder wear parts | 1 set |
| Braiding system belts / chains | 1–2 pcs |
| Traying system belts | 1–2 pcs |
| Sensors (temperature/position) | 1–2 pcs |
| Trolley loading system chains | 1 set |
| Allen keys, fuses, screws | 1 set |
| Pneumatic fittings | Assorted |
| Lubrication grease | 1 tube |
| Instruction manual (USB + print) | 1 set |
✅ Covers first 6–12 months of normal operation.
🔄 Optional Extended Spare Parts Kits:
| Package Type | Coverage | Cost (USD) |
|---|---|---|
| Extended Basic Kit | 1–2 years | $900 – $1,400 |
| Production Critical Kit | 2–3 years | $1,800 – $2,800 |
| Full Spare Parts Kit | 3+ years | $3,200 – $5,000 |
Spare parts are packed separately. Labeled clearly. Shipped with the machine.
📄 Documentation Provided:
Spare parts list with part numbers
Maintenance schedule
Easy reordering from Darin's warehouse or regional agent
Would you like a custom spare parts list based on your annual production volume? We can tailor it for your needs.
Standard warranty: 12 months from arrival at your facility. Or 15 months from shipping date. Whichever comes first.
🛡️ Warranty Coverage Includes:
✅ Parts & Components:
Motors, gearboxes, PLC, HMI, sensors
Tri-color extruder barrels and screws, cutter blades
Braiding system components, traying system belts
Trolley loading system drive units
Pneumatic and electrical components
✅ Labor Support:
Free remote troubleshooting (video call, phone, email)
Remote software updates (PLC/HMI)
Guidance for warranty part replacement
❌ Exclusions:
Damage from improper operation, unauthorized modifications, or lack of maintenance
Consumables (blades, belts, seals, O-rings) beyond standard spare set
Power surges, water damage, contamination
🔄 Extended Warranty (Optional):
| Plan Type | Total Duration | Cost (USD) |
|---|---|---|
| +1 Year Extension | 24 months | $2,000 – $3,500 |
| +2 Year Extension | 36 months | $3,200 – $5,000 |
Extended warranty includes: free part replacements, priority tech support, spare parts discounts.
Would you like a sample warranty certificate? Or a quote with extended warranty included?
Yes. Many optional modules are available. Enhance functionality, automation, and product quality.
🧩 Popular Optional Accessories & Modules:
1. 🔄 Multi-Lane Tri-color Extruder
Boosts throughput. Supports higher capacity with multiple lanes.
2. 🌡️ Extended Cooling Conveyor
Longer cooling time for braids before traying. Improves shape stability.
3. 🎨 Fourth Color Addition System
Adds a fourth color to braids. Creates more visual appeal. Custom color dosing.
4. 📏 Vision Inspection System
Real-time camera checks braid size, shape, and color distribution. Removes defective braids.
5. 📦 Automatic Counting & Collating Unit
Groups braids into sets (50–200 pcs). Connects to packing machines.
6. 🖥️ Remote Monitoring & Data Logging
Real-time production data (output, temperature, speed). Integrates with ERP/MES.
7. 🔥 Multi-Zone Temperature Control
Precise temperature control for tri-color extruder. Improves color consistency.
8. 🧽 CIP (Clean-in-Place) System
Fully automated washing. Reduces downtime. Meets GMP and HACCP standards.
9. 🌍 Multilingual HMI Interface
Languages: English, Spanish, Arabic, Russian, etc. Easy for global teams.
10. 🔐 Safety & Hygiene Upgrades
Full stainless steel enclosures. Lockable safety covers. FDA-compliant materials.
Would you like a layout drawing or quote with these modules? We can help prioritize the best ROI for your market.
Darin provides full technical support. Remote and on-site. Fast issue resolution. Long-term reliability.
🛠️ Post-Sales Technical Support Includes:
✅ 1. Remote Technical Support (Free for Life)
📞 Phone, video call, or chat (WeChat, WhatsApp, Zoom)
🖥️ Remote PLC/HMI diagnostics via TeamViewer or VPN
🛠 Troubleshooting for mechanical, electrical, or software issues
🔄 Support for recipe changes, braid size adjustments, color ratio tuning, braiding speed optimization
✅ 2. Spare Parts Support
Priority access to original spare parts
Detailed parts catalog with codes and drawings
Fast international shipping for urgent parts
Custom stocking plans for large customers
✅ 3. On-Site Support (Optional, Paid)
Technician dispatch for:
Repairs or upgrades
Re-training staff
Line reconfiguration or expansion
Response time: 7–15 days globally (depends on visa and travel)
✅ 4. Documentation & Training Resources
Complete operation and maintenance manual
Electrical & pneumatic schematics
Video tutorials:
Daily operation
Cleaning and sanitation
Troubleshooting: extruder jams, braiding system issues, cutter problems, traying system jams, trolley loading faults
✅ 5. Software & Firmware Updates
Free PLC and HMI updates
Custom logic adjustments for recipe or process changes
🧩 Optional Support Packages for Large Buyers:
| Package Type | Includes | Term |
|---|---|---|
| Annual Service Plan | 1 on-site visit per year + remote support | 1 year |
| Extended Warranty | Parts & labor coverage extension | 1–2 years |
| Training Refresh Pack | Remote or on-site training for new operators | On request |
Would you like an SLA or support flowchart for your procurement documents? We can tailor it for your country and production scale.
Shipping is fast. Depends on urgency, part type, and destination. Darin keeps a large spare parts inventory.
🚚 Shipping Timeframes by Priority:
✅ 1. Express Shipping (Urgent Repairs)
Method: DHL, FedEx, UPS, TNT
Delivery Time:
Asia: 2–4 working days
Middle East/Europe: 3–6 working days
North America: 4–7 working days
South America/Africa: 5–9 working days
Use Case: Sensors, cutting blades, HMI, PLC parts, belts, braiding system components, traying system parts
✅ 2. Standard Air Freight
Delivery Time: 7–12 working days
Use Case: Tri-color extruder screws, cutter blades, braiding system motors, traying system belts, trolley loading system chains
✅ 3. Sea Freight (Large Parts or Restocking Kits)
Delivery Time:
Southeast Asia: 10–15 days
Europe: 25–35 days
Americas/Africa: 30–45 days
Use Case: Full spare parts kits, complete tri-color extruder assemblies, braiding system sections, traying system units
📦 Shipping Workflow:
Send part number or photo → Quote within 24h → Payment → Dispatch within 1–2 days → Tracking number provided
🧰 Proactive Options:
Pre-order spare parts kits to reduce downtime
Custom stocking agreement for high-volume users
Distributor warehouses in select regions may stock key parts
Would you like an emergency parts kit list for your tri-color braids line? Based on your runtime and shifts. We help minimize downtime risks.
Yes. Remote troubleshooting is fully available. Fast and cost-effective. No need to wait for on-site support.
🌐 Remote Troubleshooting Services Include:
✅ 1. Real-Time Video Support
Live video via Zoom, WhatsApp, or WeChat
Guide your team through:
Error diagnosis
Component inspection
Replacements or adjustments
HMI/PLC setting checks
✅ 2. PLC & HMI Remote Access
Remote login via TeamViewer, AnyDesk, or VPN
Darin engineers can:
Monitor machine status
Adjust recipes and parameters (braid size, extrusion speed, color ratio, braiding speed, cutting length, traying speed)
Update or reset control logic
Diagnose software or sensor failures
🔐 Secure access only. Enabled temporarily during support.
✅ 3. Step-by-Step Troubleshooting Guides
PDF and video tutorials for your model.
Covers common issues:
Tri-color extruder flow problems
Braiding system synchronization errors
Cutter jamming or misalignment
Traying system belt jams
Braids-loading misalignment
Trolley loading system faults
Motor or drive faults
Sensor alarms
Includes visual checks, parameter lists, error code explanations
📞 Support Availability:
Response time: 12–24 hours (faster for urgent issues)
Support in English and Chinese. Other languages via translator.
Free for the lifetime of the machine.
Would you like a remote troubleshooting checklist? Or a list of common alarm codes and fixes? We can also advise on safe remote access setup.
Low-maintenance design. Routine care needed for best performance, hygiene, and product quality.
🔧 Maintenance Schedule Overview:
| Frequency | Tasks |
|---|---|
| Daily | Clean tri-color extruder, braiding system, cutter, traying system, trolley loader. Wipe control panel and sensors. |
| Weekly | Inspect belts, blades, chains. Lubricate bearings and moving parts. Check PLC/HMI connections. |
| Monthly | Deep clean extruder barrels and cutter housing. Calibrate sensors. Check motors, gearbox oil, braiding system belts. |
| Quarterly | Replace worn seals/O-rings. Tighten electrical terminals. Inspect traying system belts and trolley loader chains. Check software updates. |
| Annually | Replace blades, belts, extruder screws (if worn). Service gearboxes, pneumatic valves, braiding system, traying units. |
💰 Estimated Annual Maintenance Costs:
| Cost Component | USD |
|---|---|
| Consumables (blades, O-rings, grease, belts) | $500 – $1,200 |
| Preventive spare parts (seals, sensors, cutting blades) | $1,000 – $1,800 |
| Local labor (if outsourced) | $30–$50/hour |
| Optional technician visit | $3,000 – $5,500 (incl. travel) |
| Total (self-maintained) | ~$1,500 – $3,500/year |
✅ Lower costs with in-house training and upfront spare parts kit.
🧠 Smart Maintenance Features:
HMI alarms for scheduled checks
Run-time counters for tri-color extruder, braiding system, cutter, traying system, trolley loader
Optional predictive maintenance with sensors
Would you like a printable maintenance log sheet? Or a 2-year spare parts + maintenance bundle quote? Tailored to your shift schedule.
Yes. Software updates are included. Keep your line secure, efficient, and up to date.
🖥️ Software Update Coverage:
✅ Included Systems:
PLC (Programmable Logic Controller)
HMI touchscreen
Servo controller logic and safety interlocks
Tri-color extruder temperature control modules
Braiding system speed control
Traying system and trolley loader control
🔄 Types of Software Updates:
Bug fixes and stability improvements
UI enhancements (simplified menus, new languages)
Feature upgrades (recipe memory, braid size presets, color ratio presets, speed profiles)
Optimization for extrusion, braiding, cutting, traying, and trolley loading processes
Integration support for optional modules (vision system, CIP, remote monitoring)
💡 How Updates Are Delivered:
| Method | Description |
|---|---|
| Remote Update | Via TeamViewer, AnyDesk, or VPN |
| USB Transfer | Files sent with instructions |
| Technician Visit | Installed during on-site service |
✅ Updates take 15–45 minutes. Darin provides step-by-step guidance or does it remotely.
🆓 Cost of Updates:
Free during warranty period
Free lifetime access to standard updates
Custom modifications may have a one-time engineering fee
Would you like a sample changelog? Or a custom interface mockup with your language and recipe setup? Ask us about free scheduled updates in your region.
Yes. Modular design. Easy to upgrade. Protects your long-term investment.
🔧 What Can Be Upgraded or Retrofitted Later?
✅ 1. Capacity Expansion
Upgrade to higher-capacity tri-color extruder. Add multi-lane braiding system.
✅ 2. Braid Size & Shape Flexibility
Change cutter blades and braiding system settings for different sizes or patterns.
✅ 3. Color Ratio & Fourth Color Addition
Upgrade color dosing system for precise ratio control. Add fourth color capability.
✅ 4. Automation Enhancements
Add robotic packaging. Integrate counting units or vision systems. Add remote monitoring or SCADA.
✅ 5. Hygiene & Safety Compliance
Retrofit stainless steel enclosures. Add CIP system. Install safety curtains or light barriers.
✅ 6. Traying & Trolley System Upgrades
Extend traying system capacity. Upgrade trolley loader for higher speed or larger trolleys.
✅ 7. Software & Interface
New HMI features. Language packs. Data logging and USB export.
✅ 8. Integration with New Equipment
Connect to packing machines (vertical, flow wrap). Link to upstream mixers. Connect to drying room conveyors.
🛠️ Upgrade Process:
Tell us your goals. We provide upgrade proposal and layout. Ship components with drawings or technician. Optional software update.
💡 Retrofit Examples:
Client added fourth color after 1 year. Another plant added automatic traying system without stopping production. US customer upgraded to meet FSMA standards.
Would you like an upgrade checklist? Or a quote for add-on modules for year 2 or 3? We can plan according to your growth.
Darin guarantees fast after-sales service. Response times depend on urgency and support method.
⏱️ Guaranteed Response Times:
| Service Type | Response Time |
|---|---|
| ✅ Remote Support – Standard | 12–24 hours (usually <12h) |
| ⚡ Remote Support – Urgent | 4–6 hours (priority hotline) |
| 🛠 Spare Parts Quotation | Within 24 hours |
| 📦 Spare Parts Shipping | 1–2 working days (in-stock items) |
| 👨🔧 On-Site Technician Dispatch | 7–15 working days (visa/logistics dependent) |
✅ Worldwide support via email, WhatsApp, WeChat, phone, TeamViewer, AnyDesk.
🌐 Global Support Coverage:
Engineers in Asia, EU, Americas. Multilingual support (English, Chinese + translator). Dedicated after-sales coordinator per project.
🛡️ Optional SLA for High-Volume Clients:
Priority hotline. 72-hour technician deployment. Annual service visit. 95% uptime guarantee.
Would you like an SLA template or service commitment letter for your QA audit? We can tailor it to your industry standards.
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