A pet treats extruding line is a complete machinery system used for mass-producing various shapes and textures of pet treats. It utilizes extrusion process to create the final product.
The core of the line is the extruder, which mixes ingredients, cooks them (depending on the type of extruder), and forces the mixture through a mold that shapes the treats to form treats of specific shapes and sizes, often cooking the ingredients simultaneously through the application of heat and pressure.
Darin® Pet Treats Extruding Line DR-100/300, a state-of-the-art solution tailored for the efficient production of high-quality dog chew snacks. This versatile extrusion line is engineered to produce a wide range of shapes and sizes, including single color treats, dual color treats, and twist dog treats. Customization is effortless with easily interchangeable molds, allowing for quick adaptation to market demands or your specific requirements.
Equipped with a Siemens motor and a Siemens PLC, the DR-100/300 offers precision control and reliable operation, ensuring consistent product quality and throughput. The intuitive touch screen interface simplifies operation, providing seamless interaction and real-time monitoring of the production process. Electrical components from Schneider or Delixi further enhance the reliability and safety of the equipment.
Designed with hygiene and durability in mind, the machine cover and all food contact parts are constructed from high-grade stainless steel. This not only ensures compliance with stringent food safety standards but also extends the lifespan of the machinery through resistance to corrosion and ease of cleaning.
The Darin® DR-100/300 is an ideal choice for pet food manufacturers seeking to leverage advanced technology for producing innovative and attractive pet treats that stand out in the competitive pet food market.
The Key Components of the Processing Line include ：
① Control Cabinet ② Mixer ③ Conveyor ④ ⑤ Extruder ⑥ Twisting Machine ⑦ Cooling Conveyor ⑧ Cutter
Flow chart:
Flour mixer → Screw conveyor → Single screw extruder → Twisiting machine → Cooling conveyor → Cutting Machine → Hoister → Cooling dryer.
A pet treats extruding line is a highly automated system designed for efficient production of pet treats, utilizing sequential processes for consistent quality. Here’s a streamlined overview of its operation:
1. Ingredient Preparation
– Mixing: Ingredients are blended to form a homogenous dough based on the treat formula.
2. Feeding System
– Feeder: Ensures a continuous, uniform supply of dough into the extruder.
3. Extrusion
– Extruder: Applies pressure and heat to cook and shape the dough through a die that defines the treat’s shape.
– **Die and Cutter**: Shapes and cuts the extruded material into specific lengths.
4. Conveying and Cooling
– Cooling Conveyor: Stabilizes the extruded treats by cooling them to a manageable temperature.
5. Drying
– Drying Oven: Removes moisture to achieve the desired texture and ensure shelf stability.
6. Coating (Optional)
– Flavor Coating: Applies flavor enhancements or nutritional coatings, if required.
7. Packaging
– Automated Packaging: Treats are weighed, packaged, and sealed for distribution.
8. Quality Control
– Inspections and Testing: Continuous checks ensure compliance with size, shape, and moisture specifications.
This configuration allows for the precise control of each step, ensuring optimal output and quality of pet treats.
Take advantage of our customization services to tailor pet food production exactly to your requirements. Utilize our CAD and 3D design layouts to visualize your end product. Our expert engineers are here to transform your ideas into reality. Let's discuss your unique pet food concepts—reach out now!
Here’s a summarized comparison clearly delineates the superior features and benefits of Darin® Machinery compared to some other manufacturers, highlighting key differences in technical, quality, safety, operational efficiency and maintenance.
Darin Makine'nin motorları, dünya çapında 3 yıl garantili WEG veya Siemens'ten temin edilmektedir ve güvenilir bir küresel satış sonrası servis sisteminin keyfini çıkarın.
Elektrik parçaları ABB veya Schneider'den, yerel pazarda yedek parçaları bulmak kolay.
Darin Makine, daha kolay kullanım ve daha az iş gücü gereksinimi sağlamak için Siemens, Almanya'dan PLC ve dokunmatik ekranlar kullanmaktadır.
Arıza oluştuğunda, Darin Machinery'nin dokunmatik ekranları ilgili bilgileri göstererek sorunların hızlı bir şekilde teşhis edilmesini ve çözülmesini kolaylaştırır.
Darin Makine kontrol kabinleri 24V güvenli voltaj ile donatılmıştır ve elektrik kaçağı meydana gelse bile operatör güvenliğini sağlar.
Darin Makine, makine ve operatör güvenliğini sağlamak için aşırı akım, aşırı voltaj, aşırı ısı olmak üzere üç tip koruyucu içerir.
Darin Makine'deki tüm kapak gövdeleri, örgü bantlar ve malzemelerle temas eden parçalar, üstün dayanıklılık ve güvenlik sağlayan gıda sınıfı paslanmaz çelik 304'ten yapılmıştır.
VS
Mainstream Equipment manufacturers may often use lesser-known brands Ordinary motor, ordinary quality and with limited after-sales support guarantee.
Mainstream Equipment typically use lesser-known brands, and replacements are difficult to source in the local market.
In contrast, Mainstream Equipment may lack such advanced controls, often relying on manual buttons that only control the main unit.They require more operators.
Mainstream Equipment manufacturers might require manual inspection of each piece of equipment, which is time-consuming. Low work efficiency.
Mainstream Equipment manufacturers Control cabinets may use 220V, Non-human safety voltage, posing a safety risk in case of leakage for operator.
Mainstream Equipment often provide only basic overload protection. Potential safety risks.
Mainstream Equipment manufacturers who may use lower quality materials, the lower quality materials potential safety risks.
Darin Machinery is an ISO 9001 certified manufacturer specializing in food machinery and pet food machinery. Our extensive product range includes various food Machinery production lines, pet food machine, puff snack machine, energy granola bar machineand support equipment. Darin has 10 national invention patents, specializes in development of feed and treats technologies since 2006. All Darin machines are CE certified, fully equipped with world famous electronic and motors. Now Darin machines run in more than 70 countries including USA, Germany, Japan, Italy, Spain, Holland, Australia, Canada etc.
2. After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3. We dispatch 1-2 technicians to your factory to install and adjust the processing line to realize normal production at shortest time.
4. The technicians have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5. It normally costs 5-30 days (as equipment’s size) for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
Frequently Asked Questions
The rawhide munchy sticks processing line can handle various types of rawhide, including cattle, buffalo, and pig hides.
The line can produce munchy sticks in a variety of sizes and shapes, ranging from small and thin to large and thick. The specific dimensions can be customized based on your requirements.
Yes, we offer layout design services to help you optimize your workspace and ensure efficient production flow. They will consider the dimensions of your workshop, the placement of equipment, and the overall workflow when creating the layout.
Several factors influence the selection of a rawhide munchy sticks processing line:
Production capacity: Determine the number of munchy sticks you want to produce per hour or per day to match the appropriate line capacity.
Budget: Consider the upfront investment cost, as well as ongoing expenses for maintenance, spare parts, and utilities.
Space availability: Ensure you have adequate space in your workshop to accommodate the processing line and its components.
Labor availability: Assess your available labor resources to determine if a manual, semi-automatic, or fully automatic line is suitable.
Desired features: Consider additional features, such as packaging options or data logging capabilities, if required.
The level of experience required depends on the specific machine. Some have user-friendly interfaces, while others may require more technical knowledge. We offer training and support to get you started.
The price of a rawhide munchy sticks processing line can vary depending on several factors, including:
Here’s a general idea of the price range:
It’s important to remember these are just estimates. For the most accurate pricing, it’s best to contact us directly. We can provide you with a quote based on your specific needs and desired features.
You’re more than welcome to visit Darin, we will provide machine test running, face to face discussioin and turkey project design solution.
Oversea commssioning service provided, our technician will help to install the machine, and teach local workers about operation and manitenance. Buyer should pay for the technician’s round flight ticket , accommodation and salary.
Darin supply full-life after sales service, whenever new parts needed, we will help to supply new replacments at reasonable price & in shortest time.
One year from the machine arrive at your factory.
Yes Auto CAD layout will be provided as client’s workshop size.
Yes, comprehensive training for machine operation, maintenance, and safety protocols is provided with every purchase. Our team ensures that your staff are fully equipped to run the line efficiently and safely.
Yes, we offer customization options to fit specific production requirements and constraints. This includes machinery dimensions, processing capabilities, and automated features.
Frequently Asked Questions
A wide variety! Dry kibble, semi-moist treats, dental chews, and even single/dual-color or twist designs can all be made by changing molds and adjusting ingredients.
The process involves precise measuring, mixing, cooking (optional), shaping, cooling, cutting, and packaging. The extruder mixes and heats ingredients, forcing them through a mold for shaping.
There are two main types: single-screw extruders for a broader range of ingredients and textures, and twin-screw extruders for more complex shapes or high-moisture treats.
Molds are crucial for shaping the final treat. By changing molds, you can produce a variety of shapes to suit your brand and market needs.
Yes, many lines offer partial or full automation for increased efficiency and reduced labor costs.
Capacity varies depending on the line size and model. Smaller lines might produce 100-200 kg/hour, while larger industrial lines can reach several tons per hour.
Evaluate your desired production volume, treat type (dry/moist), and budget. Research reputable extruder manufacturers and consider factors like after-sales support and available training.
You’re more than welcome to visit Darin, we will provide machine test running, face to face discussioin and turkey project design solution.
Oversea commssioning service provided, our technician will help to install the machine, and teach local workers about operation and manitenance. Buyer should pay for the technician’s round flight ticket , accommodation and salary.
Darin supply full-life after sales service, whenever new parts needed, we will help to supply new replacments at reasonable price & in shortest time.
One year from the machine arrive at your factory.
Yes Auto CAD layout will be provided as client’s workshop size.
Yes, comprehensive training for machine operation, maintenance, and safety protocols is provided with every purchase. Our team ensures that your staff are fully equipped to run the line efficiently and safely.
Yes, we offer customization options to fit specific production requirements and constraints. This includes machinery dimensions, processing capabilities, and automated features.
Otomasyon, kalite ve hizmeti akılda tutarak, her zaman müşterilerin farklı ihtiyaçlarını temel alan Darin, müşterilerine tatmin edici ürün ve satış sonrası hizmet sunmaya kendini adayacaktır.
Darin makineleri ABD, UEA, Almanya, Japonya, İtalya, İspanya, Hollanda, Avustralya, Brezilya, Meksika, Endonezya, Tayland, Kanada vb. dahil olmak üzere 70'ten fazla ülkede çalışmaktadır.
Otomasyon, kalite ve hizmeti akılda tutarak, her zaman müşterilerin farklı ihtiyaçlarını temel alan Darin, müşterilerine tatmin edici ürün ve satış sonrası hizmet ömrü sunmaya kendini adayacaktır.
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