Q: 1. What is the minimum and maximum production capacity of the Tricolor Pet Treats Processing Line?

The Tricolor Pet Treats Processing Line has a flexible production capacity depending on the specific model, configuration, and processing technology. Below is a general reference range: 🎯 Диапазон производственных мощностей : Тип модели Minimum Capacity Maximum Capacity Entry-Level/Small Scale 100 кг/ч 150 kg/h Standard Commercial Scale 200 kg/h 300 кг/ч High-Capacity Industrial Line 400 kg/h 800 kg/h 📌 Key Notes: Minimum capacity typically refers to compact lines used for R&D, startups, or small batch production. Maximum capacity is achieved with larger screw extruders, upgraded cooling conveyors, and multiple cutters operating in sync. Actual output may vary based on: Raw material formulation and moisture Product size and shape Screw and barrel design Number of output strands If you're targeting a specific capacity, I can help you choose the right screw diameter, motor power, and extruder configuration. Would you like a recommendation based on your ideal daily output?

Question 1

1. What is the minimum and maximum production capacity of the Tricolor Pet Treats Processing Line?

Accepted Answer

The Tricolor Pet Treats Processing Line has a flexible production capacity depending on the specific model, configuration, and processing technology. Below is a general reference range:

🎯 Диапазон производственных мощностей:

Тип модели	Minimum Capacity	Maximum Capacity
Entry-Level/Small Scale	100 кг/ч	150 kg/h
Standard Commercial Scale	200 kg/h	300 кг/ч
High-Capacity Industrial Line	400 kg/h	800 kg/h

📌 Key Notes:

Minimum capacity typically refers to compact lines used for R&D, startups, or small batch production.
Maximum capacity is achieved with larger screw extruders, upgraded cooling conveyors, and multiple cutters operating in sync.
Actual output may vary based on:
- Raw material formulation and moisture
- Product size and shape
- Screw and barrel design
- Number of output strands

If you're targeting a specific capacity, I can help you choose the right screw diameter, motor power, and extruder configuration. Would you like a recommendation based on your ideal daily output?

Question 2

2. What raw materials are compatible with the Tricolor Pet Treats Processing Line (e.g., starch, meat, glycerin)?

Accepted Answer

The Tricolor Pet Treats Processing Line is engineered to process a wide range of raw materials—especially those that support extrusion, shape retention, color separation, and palatability. Here's a detailed breakdown:

✅ Совместимое сырье

1. Starch-Based Ingredients

Тип	Функция
Corn starch	Main structural component
Пшеничная мука	Binding and texture
Картофельный крахмал	Smooth texture, gluten-free options
Tapioca starch	Elasticity, helps color separation

2. Animal Protein Sources

Тип	Функция
Chicken/beef/pork meal	Protein enrichment
Fresh/frozen meat paste	Palatability and aroma
Рыбная мука	Protein source and flavor
Liver powder	Taste enhancer

3. Plant Protein Sources

Тип	Функция
Изолят соевого белка	Cost-effective protein boost
Гороховый протеин	Hypoallergenic option
Пшеничный глютен	Elasticity and chewiness

4. Функциональные добавки

Тип	Функция
Glycerin	Moisture retention, chewiness
Лецитин	Emulsifier, improves texture
Calcium carbonate	Bone health supplement
Salt, sugar	Taste balancing
Natural colorants (e.g., spinach, beetroot, turmeric)	For tricolor striping

5. Oils & Fats

Тип	Функция
Chicken fat, fish oil	Improves flavor and nutrition
Растительные масла	Lubrication and energy source

⚠️ Notes:

Color separation performance depends on the consistency and viscosity of each material stream.
Water content should be carefully controlled for smooth extrusion and precise strip shaping.
Avoid using raw materials that clump, block, or separate under pressure—as this can disrupt color layering and cutter output.

Would you like a recommended recipe formulation for tricolor twisted sticks or layered treats based on your target market (e.g., dental, meat-flavored, grain-free)?

Question 3

3. What is the final shape, size, and color customization capability of the Tricolor Pet Treats Processing Line?

Accepted Answer

The Tricolor Pet Treats Processing Line предложения high customization capability for final product shape, size, and color, making it ideal for branded or specialty pet treats. Here’s a breakdown:

🎨 1. Shape Customization

Available Shapes:

🌀 Twisted sticks (tricolor or bicolor spiral)
➖ Flat layered strips
🐾 Bone-shaped, star-shaped, heart-shaped (via mold extruder or die plates)
🧵 Braided ropes
🧩 Custom logo or cartoon shapes (optional mold service)

How It’s Achieved:

By changing die heads, extrusion nozzles, или forming molds.
Modular molds can be customized per customer request.

📏 2. Size Customization

Параметр	Диапазон
Длина	Typically 50–200 mm (adjustable via cutter)
Diameter/Width	5 mm – 25 mm (based on die/mold)
Weight per piece	2 g – 25 g

Примечания:

Cutting speed и mold thickness control the final length and weight.
Multi-blade or servo cutters can support uniformity at high speeds.

🌈 3. Color Customization

Max Colors per Treat:

3 distinct color channels processed simultaneously via Трехцилиндровый экструдер.

Compatible Color Types:

Natural pigments: spinach (green), beetroot (red), turmeric (yellow), squid ink (black), pumpkin (orange)
Pet-safe food coloring: Water-soluble or oil-based, depending on formula

Color Distribution Patterns:

🧬 Spiral swirl
🟫⬜🟨 Layered strip
➿ Side-by-side stripes
🎯 Center-fill (dual-color core-shell optional)

🔧 Optional Customization Modules:

Customized die design
Color feeding calibration system
Mold engraving for logo/text
Multi-stage cutter for varied lengths

Would you like assistance designing a specific treat (e.g., tricolor twisted dental stick, soft meaty center treat, grain-free blend)? I can help with sample formulations and mockup specifications.

Question 4

4. Does the Tricolor Pet Treats Processing Line support automatic ingredient mixing and dosing?

Accepted Answer

Да, в Tricolor Pet Treats Processing Line can be equipped with an automatic ingredient mixing and dosing system to ensure consistent quality, efficient production, and color separation precision.

✅ Automatic Mixing & Dosing Capabilities

1. Ingredient Mixing System

Automatic Horizontal or Vertical Mixer
Designed for blending dry powders (starch, flour, protein meals) and pre-liquids (glycerin, oil, meat paste).
Особенности:
- High-speed paddle or ribbon mixing
- Homogeneous mixture with <±1% variance
- Optional jacketed mixers for heating (if using viscous fats or pastes)

2. Автоматическая система дозирования

Integrated with tri-feeding hoppers для:
- Color 1
- Color 2
- Color 3
Each channel has:
- Independent screw feeder
- Variable frequency drive (VFD) for precision dosing
- Weight or volume-based control (load cells or auger calibration)

3. Liquid Additive Pumps (Optional)

Doses glycerin, flavorings, oils directly into mixer or extruder
Flow rate adjustable via control cabinet

📊 Benefits of Automatic Mixing & Dosing

Преимущество	Выгода
🧪 Accurate ratios	Ensures consistent taste, texture, and appearance
🎨 Stable color layering	Prevents cross-contamination between color streams
⏱️ Labor-saving	Reduces operator intervention and manual error
🧠 PLC-controlled synchronization	Matches dosing speed with extruder throughput

Would you like to integrate a fully automated batching system with recipe memory and touch-screen control? I can provide specifications and layout options for a fully automated front-end.

Question 5

5. Is the Tricolor Pet Treats Processing Line compliant with CE, FDA, or other international certifications?

Accepted Answer

Да, в Tricolor Pet Treats Processing Line can be manufactured to comply with international certifications depending on your target market and regulatory requirements. Below is a summary of the common compliance standards supported:

✅ Supported International Certifications

Тип модели	Minimum Capacity	Maximum Capacity
Entry-Level/Small Scale	100 кг/ч	150 kg/h
Standard Commercial Scale	200 kg/h	300 кг/ч
High-Capacity Industrial Line	400 kg/h	800 kg/h

📌 Compliance Features in Design

Food-grade contact materials: SUS304 or SUS316 stainless steel (extruder barrel, screw, mold, conveyor belt, etc.)
Hygienic design: Easy-clean structure, rounded edges, drainage ports
Electrical safety: Overload protection, emergency stop, IP-rated enclosures
Прослеживаемость: Production log, operator login, and batch tracking (optional upgrade)

📄 Documentation Provided

Декларация соответствия CE
Material certificates for food-contact parts
Electrical wiring diagrams and safety manual
Optional: IQ/OQ/PQ validation for GMP-compliant factories

Would you like me to quote a CE/FDA-certified configuration with full documentation for export to Europe or North America? I can also list the optional components required for each certification.

Question 6

6. What space and utility requirements (electricity, water, compressed air) does the Tricolor Pet Treats Processing Line need?

Accepted Answer

The Tricolor Pet Treats Processing Line requires a well-prepared space and utility infrastructure to operate efficiently and safely. Below are the detailed требования к пространству и коммуникациям based on standard configurations:

📐 1. Space Requirements

Тип модели	Minimum Capacity	Maximum Capacity
Entry-Level/Small Scale	100 кг/ч	150 kg/h
Standard Commercial Scale	200 kg/h	300 кг/ч
High-Capacity Industrial Line	400 kg/h	800 kg/h

Ceiling Height: ≥ 3.0 meters
Тип пола: Concrete, non-slip, easy-to-clean, with drainage recommended
Макет: Linear or L-shape, depending on space flow and material handling

⚡ 2. Electrical Requirements

Компонент	Voltage/Frequency	Потребляемая мощность
Main system (extruder + cutting + conveyors)	380V, 50Hz/60Hz, 3-phase (customizable)	40 – 80 kW (depending on capacity)
Control cabinet	Included in main power input	–
Optional dryer or cooler	Additional 15 – 30 kW	–

Примечания:

Stable 3-phase industrial electricity is required.
Total power should allow for surge protection and equipment start-up load.

💧 3. Water Supply Requirements

Используйте	Требование
Cooling for barrel/jacket	Circulating water, 0.2–0.3 MPa
Очистка	Hose connection, food-grade

Water Flow Rate: 0.2 – 0.5 m³/h
Water Type: Clean tap water or filtered softened water for machine cooling

🌀 4. Compressed Air Requirements

Приложение	Требование
Pneumatic controls, demolding, optional cutter lift	0.6 – 0.8 MPa (6–8 bar)
Объем воздуха	≥ 0.6 m³/min

Рекомендуемое оборудование: 1.5–3.0 kW air compressor with air dryer & storage tank
Air quality: Dry, oil-free air for long-term actuator life

🧯 5. Additional Site Requirements

Вентиляция: Especially if drying or heating modules are used
Дренаж: For cleaning and sanitation
Lighting: ≥ 300 lux for operational visibility
Access: Wide doors for equipment delivery (≥1.5 m width)

Would you like a custom layout drawing and utility connection diagram based on your desired production capacity and workshop size? I can also include recommendations for compressor and water recycling systems.

Question 7

7. Can the Tricolor Pet Treats Processing Line be integrated into an existing pet treat factory setup?

Accepted Answer

Да, в Tricolor Pet Treats Processing Line является designed for flexible integration into existing pet treat production environments. Whether you're expanding capacity, diversifying your product range, or upgrading automation, the line can be customized to fit your factory’s current infrastructure.

🔧 Integration Possibilities

✅ 1. Upstream Integration

Existing System	Integration Option
Pre-mixing system	Compatible with existing powder mixers, meat slurry tanks, and dosing systems
Feeding lines	Screw feeder or vacuum loader can connect directly to centralized raw material silos
Batch control	Recipe memory can sync with MES or ERP systems (optional upgrade)

✅ 2. Downstream Integration

Existing Equipment	Integration Capability
Drying oven / dehydrator	Line can be synced to output continuous or batch-cut products
Coating or flavor spraying unit	Treats can be conveyed directly into oil/flavor applicators
Packaging machines (VFFS, MAP)	Output height, speed, and alignment can be matched

📊 3. Automation & Control Integration

PLC and HMI system: Compatible with Siemens / Mitsubishi / Delta platforms
Communication Protocols: Supports Modbus, Ethernet/IP, Profibus (необязательный)
Удаленный мониторинг: Optional SCADA or Industry 4.0 upgrade for real-time diagnostics

🧩 4. Physical Integration Considerations

Параметр	Customization Available?
Line direction	Left-to-right or right-to-left feed flow
Height alignment	Adjustable frame for infeed/outfeed matching
Footprint modification	Modular design, configurable layout

⚠️ Integration Checkpoints Before Installation

Confirm available electrical capacity и air/water supply
Map existing material flow direction and working zones
Evaluate floor space и height clearance
Match treat dimensions and output formats with downstream packaging specs

Would you like me to help you create a tailored integration plan, including a line layout sketch and interfacing checklist with your current systems (e.g., dryer, mixer, packer)?

Question 8

8. What is the lead time for manufacturing and delivery of the Tricolor Pet Treats Processing Line?

Accepted Answer

The Время выполнения for manufacturing and delivery of the Tricolor Pet Treats Processing Line typically depends on the customization level, производственные мощности, и current factory workload. Below is a professional breakdown:

⏱️ Standard Lead Time

Тип линии	Manufacturing Time	Total Lead Time (EXW or FOB)
Standard configuration (200–300 kg/h)	25–35 working days	30–45 calendar days
Customized configuration (color logic, mold upgrades, automation modules)	40–50 working days	45–60 calendar days
High-capacity line (500–800 kg/h) with optional drying/packaging integration	50–60 рабочих дней	60–75 calendar days

🚚 Shipping Time Estimate (Sea Freight)

Регион	Typical Transit Time
Юго-Восточная Азия	7–14 дней
Средний Восток	15–25 days
Европа	25–35 дней
Северная Америка	30–40 days
Южная Америка	35–45 дней
Африка	30–50 days

📦 Packaging & Delivery Details

Упаковка: Standard export-grade wrapping, plastic film, steel frame, fumigation-free wooden crate (for control units or precision parts)
Загрузка контейнера:
- Small line: 1×20GP
- Medium/large line: 1×40GP or 1×40HQ

📌 Tips to Shorten Lead Time

Pre-confirm:
- Required сертификаты (CE/FDA)
- Voltage and plug type
- Mold design & product specs
Confirm color/branding elements early for quicker mold customization

Would you like a formal Proforma Invoice (PI) and production schedule tailored to your desired configuration and destination port? I can also include logistics and customs support options if needed.

Question 9

9. Are sample testing and on-site demonstration of the Tricolor Pet Treats Processing Line available before ordering?

Accepted Answer

Yes, we offer both sample testing и on-site demonstration services for the Tricolor Pet Treats Processing Line to ensure you are fully confident before placing your order.

🧪 1. Sample Testing Service (Free or Quoted)

Вариант	Подробности
✅ Free standard sample testing	Send your raw materials (starch, meat paste, etc.) to our factory; we’ll run a demo using our standard line and send back physical samples for your evaluation.
🧾 Custom formulation testing	If you have unique recipes or require formulation support, we offer fee-based trials with documentation, output video, and sample courier return.

📦 How to proceed:

Submit your desired shape, color, and product type
Ship 5–10 kg of raw material or detailed ingredient list
Get photos, videos, and couriered samples within 7–10 days

🏭 2. On-Site Demonstration (Factory Visit)

Available Services	Подробности
🔍 Live factory demonstration	Visit our facility to see a live run of the tricolor extruder, cutter, cooling conveyor, etc. You can inspect output, ask technical questions, and review electrical/mechanical quality.
👷 Hands-on operation	You may bring your own technician or operator to train on-site during the trial
🌐 Online video demo (if travel not possible)	Live Zoom/Teams/WeChat video demo with Q&A and multiple camera angles

📌 Bonus:

NDA signing is supported if you require IP protection during trials.
All demo sessions include parameter reports, output specs, и video documentation.

Would you like to schedule a sample test or book an online demonstration slot? I can assist with technical forms, shipping address for raw materials, and visitor invitation letters.

Сертификация	Scope & Relevance
CE (европейское соответствие)	Ensures electrical safety, mechanical safety, and EMC compliance for EU market
FDA (U.S. Food & Drug Administration)	Material safety compliance (e.g., food-grade stainless steel, BPA-free parts) for U.S. food contact
ISO 9001	Quality management system certification for manufacturing process control
ИСО 22000 / ХАССП	Food safety risk management system (optional, if full food-grade compliance is required)
SGS / TUV / BV	Optional third-party inspection and verification for structural or electrical safety
UL / CSA (Optional)	Electrical components can be selected to meet UL (USA) or CSA (Canada) standards

Производственная мощность	Recommended Workshop Size
Small line (100–150 kg/h)	≥ 80 m² (approx. 10 m × 8 m)
Medium line (200–300 kg/h)	≥ 120 m² (approx. 12 m × 10 m)
Large line (400–800 kg/h)	≥ 150–200 m² (approx. 15 m × 13 m or larger)

Tricolor Pet Treats Processing Line

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