
Top 10 Dog Food Production Line Supplier 2025: Which Companies Lead the Industry?
Приготовление домашнего сухого корма для собак — это полезный способ обеспечить сбалансированное питание для вашего питомца.
The Auto Rawhide Bone Pressing Line is a fully automated, high-precision industrial system engineered to press pre-cleaned, softened, and pre-cut rawhide sheets into various pet chew bone shapes (such as pressed bones, knotted bones, and novelty forms) using a high-tonnage hydraulic press.
The line integrates automatic feeding, accurate positioning, high-pressure forming, mold release, and output counting, supporting multi-cavity mold customization to meet diverse shape and size demands across global markets (e.g., the US and EU).
This system is widely adopted by medium-to-large-scale pet food manufacturers, particularly those focused on export markets, private-label production, and branded pet chew lines, enabling standardized, efficient, and hygienic mass production.
Used for Rawhide Bone & Cheese Production.
Модель | Выход | Установленная мощность |
---|---|---|
DR – 60T | 720шт/ч | 7,5 кВт |
Хотите создать уникальный корм для домашних животных? Мы предоставляем полный спектр услуг по настройке, от концепции до готовой машины. Наша инженерная команда использует CAD и 3D-моделирование, чтобы воплотить ваши идеи в жизнь — быстро и точно. Давайте работать вместе, чтобы создать ваш следующий бестселлер.
The Auto Rawhide Bone Pressing Line is a highly automated system designed to efficiently mix, form, and process nutritious seed-based bars. Below are the ключевые компоненты and their roles in the production process:
① Шкаф управления
② Сортировочная машина
③ Conveyor
④ Рука робота
⑤ Pressing Machine
The Auto Rawhide Bone Pressing Line is a purpose-built, fully automated system designed to transform pretreated rawhide sheets into uniformly shaped pet chew bones through a controlled hydraulic pressing cycle. Understanding how the line works is crucial for factories aiming to scale up production while maintaining product quality, hygiene, and efficiency.
The Линия по производству кормов для птиц работает через полностью автоматизированный процесс, включающий следующие ключевые этапы:
Весь процесс контролируется центральная система ПЛК, обеспечивая эффективность, последовательность и минимальное ручное вмешательство.
This automated workflow ensures high output, product consistency, and compliance with food safety regulations. Whether you’re producing classic pressed bones or customized pet chew shapes, this line delivers a scalable, low-labor solution for competitive manufacturing.
📩 Contact us for layout drawings, 3D videos, and full system proposals tailored to your factory.
Выбирая Darin Auto Rawhide Bone Pressing Line означает инвестирование в производительность, надежность и инновации— все это подкреплено многолетним опытом работы в сфере оборудования для обработки пищевых продуктов. Вот почему ведущие мировые производители кормов и закусок для домашних животных выбирают Darin:
Двигатели Darin Machinery поставляются от WEG с 3-летней гарантией по всему миру или Siemens. Наслаждайтесь надежной глобальной системой послепродажного обслуживания.
Электрические детали - от ABB или Schneider, их легко найти на местном рынке.
ПЛК и сенсорные экраны от Siemens, Германия, используются компанией Darin Machinery для обеспечения более легкого управления и снижения трудозатрат.
При возникновении неисправностей сенсорные экраны Darin Machinery отображают соответствующую информацию, что облегчает диагностику и быстрое решение проблем.
Шкафы управления Darin Machinery оснащены безопасным напряжением 24 В, что обеспечивает безопасность оператора даже в случае утечки электричества.
Darin Machinery включает три типа защит от перегрузки по току, перенапряжения и перегрева для обеспечения безопасности машины и оператора.
Сервопривод более точно отслеживает размер реза, прокатная резка может резать изделия с высокой прочностью, такие как изделия из коровьей кожи, при этом резак не режет конвейерную ленту.
Конец конвейерной ленты имеет небольшой радиус поворота, что делает транспортировку материала более плавной.
Его компоненты рассчитаны на быструю разборку, что обеспечивает эффективное обслуживание и гигиеничную эксплуатацию.
Все корпуса крышек, сетчатые ленты и детали, контактирующие с материалами, в Darin Machinery изготовлены из пищевой нержавеющей стали 304, что обеспечивает превосходную долговечность и безопасность.
Darin® Machinery — ведущий мировой производитель линий по производству кормов для домашних животных. Компания Darin® предлагает комплексные решения по производству оборудования для всех видов кормов, лакомств и товаров для здоровья домашних животных.
■ Все машины сертифицированы европейским сертификатом CE и ISO 9001.
■ Работает в более чем 99 странах, включая США, Германию, Японию, Италию, ОАЭ, Австралию и т. д.
Поставщик оборудования для General Mills, Kelloggs, Melinda, Bill Gates foundation & Wanpi.
■ Более 290 патентов на изобретения и полезные модели.
■ Сертифицированное правительством высокотехнологичное предприятие.
■ Член APPA (США) и заместитель президента подразделения SDPIA.
■ Профессиональный производитель пищевого оборудования с 18-летним опытом работы.
Широкий ассортимент продукции включает в себя линии для производства сухих, влажных, полувлажных и сырых кормов для домашних животных, а также таких распространенных лакомств, как бисквиты, вяленое мясо, зубные грызуны, сыромятные грызуны и тренировочные лакомства. Кроме того, мы предлагаем различные линии для производства пищевого оборудования, машины для производства слоеных закусок, машины для производства энергетических батончиков и вспомогательное оборудование.
Оборудование Darin Machinery работает в более чем 99 странах и регионах, включая США, Германию, Японию, Италию, Испанию, Нидерланды, Австралию, Канаду, Голландию, Саудовскую Аравию, Бразилию, Мексику, Индонезию, Таиланд и др. Darin Machinery обслуживает известных клиентов по всему миру, включая General Mills, Kellogg's и Фонд Билла и Мелинды Гейтс, а также ведущих поставщиков кормов для домашних животных.
When purchasing the Auto Rawhide Bone Pressing Line, you might be interested in the following questions.
The производственные мощности принадлежащий Auto Rawhide Bone Pressing Line under standard operation typically depends on several factors, such as:
Mold cavity count (single, double, or multi-cavity)
Hydraulic press tonnage and speed
Bone size and shape
Degree of automation (manual vs. auto loading/unloading)
Mold Type | Bone Size | Cycle Time (sec) | Cavities per Mold | Estimated Capacity (pcs/hour) |
---|---|---|---|---|
Small Bones | 2.5"–3.5" | 10–15 | 4–6 | 960–2,160 pcs/hour |
Medium Bones | 4"–6" | 12–20 | 2–4 | 360–1,200 pcs/hour |
Large Bones | 6"–10"+ | 20–30 | 1–2 | 120–360 pcs/hour |
💡 Typical average for a multi-cavity fully automatic line is 1,000–1,500 pieces/hour for standard 3–6 inch bones.
Rawhide material condition (thickness, moisture content)
Pressing cycle time optimization
Automated feeding & demolding
Operator efficiency (if semi-automatic)
If you let me know the mold size, number of cavities, and press model (e.g., 100T/200T hydraulic press), I can provide a more precise capacity estimate tailored to your configuration.
Да, в Auto Rawhide Bone Pressing Line fully supports customized mold sizes and shapes to meet diverse market demands.
Аспект | Customizable Options |
---|---|
Bone Size | С сайта 2 inches to 10+ inches (or even larger upon request) |
Bone Shape | Press bone, knotted bone, twisted bone, donut shape, dumbbell, heart, ring, etc. |
Mold Cavities | Single-cavity, double-cavity, or multi-cavity molds based on bone dimensions |
Client Branding | Logo embossing or engraved designs on the mold face for private labeling |
Regional Preferences | Shapes/styles based on US, EU, Middle East, Japan, etc. рыночные предпочтения |
Material & Finish | High-grade tool steel molds with custom surface treatment for durability |
Вы предоставляете: drawing, sample, or CAD file of your desired bone shape.
We design: tailor the mold to fit your product and press model (including tonnage requirements).
You confirm: digital rendering or sample test for approval.
We manufacture: mold with exact specifications and high-precision machining.
Exporters offering multiple SKUs for different markets
Brands requiring logo or pet-themed embossing
OEM/ODM projects with exclusive design rights
🛠️ Примечание: Mold customization may slightly affect production speed (due to different cavity counts or cycle time), but it allows high flexibility and market differentiation.
Would you like to see samples of customized bone molds or mold design options we've done for other clients?
The Auto Rawhide Bone Pressing Line is designed to handle a wide range of rawhide thicknesses and sizes, making it suitable for producing various pet chew bone products based on global market requirements.
Параметр | Compatible Range |
---|---|
Rawhide Thickness | 2 mm – 8 mm (standard), up to 10 mm if softened |
Rawhide Sheet Size | Длина: 100 mm – 600 mm |
**Width**: 50 mm – 300 mm |
| Содержание влаги | Ideally 15%–25% (post-soaking & softening) for optimal pressing |
Bone Size Category | Typical Rawhide Size Required | Примечания |
---|---|---|
Small Bones (2.5"–4") | 100 × 50 mm, 2–4 mm thick | Often cut from thinner hides; suitable for 4–6 cavity molds |
Medium Bones (4"–6") | 150 × 80 mm, 3–6 mm thick | Most commonly produced format |
Large Bones (6"–10") | 200–300 × 100–200 mm, 5–8 mm thick | May require softened or partially pre-shaped hide for deep pressing |
Custom Shapes | Based on CAD or sample requirements | Tailored rawhide dimensions based on mold depth and form complexity |
Pre-treatment is essential: Rawhide should be cleaned, soaked, softened, and optionally cut or trimmed before pressing.
Hydraulic pressure can be adjusted: to accommodate different material thicknesses without tearing or incomplete molding.
Multi-layer stacking possible: for thicker bones or layered visual effects.
🔄 If your rawhide input material exceeds these specs, we can customize the feeding mechanism and hydraulic configuration accordingly.
Would you like guidance on matching rawhide prep machinery (soaking tank, slicer, softener) with the pressing line for your specific rawhide material?
The Auto Rawhide Bone Pressing Line operates with a high-tonnage hydraulic system to ensure precise and consistent shaping of dense rawhide material. Below are the typical specifications regarding hydraulic pressure and power consumption:
Bone Size / Mold Type | Recommended Hydraulic Press Capacity | Max Operating Pressure |
---|---|---|
Small Bones (2.5"–3.5") | 30–60 Tons | ~12–16 MPa |
Medium Bones (4"–6") | 80–100 Tons | ~16–20 MPa |
Large Bones (6"–10"+) | 120–200 Tons | ~20–25 MPa |
Multi-Cavity or Complex Mold | 150–200 Tons (or custom) | 20–28 MPa (adjustable) |
Hydraulic system является servo-controlled или PLC-integrated for consistent pressure and repeatable cycle times.
The pressure can be precisely adjusted based on bone shape, thickness, and number of cavities.
Компонент | Power Rating (Typical) |
---|---|
Hydraulic Press (Main Motor) | 7.5 – 18.5 kW, depending on press tonnage |
Control System (PLC + HMI) | 0.5 – 1.0 kW |
Auto Feeding + Discharge System | 1.5 – 2.2 kW |
Total Installed Power (Estimate) | 10 – 25 kW |
Actual operational consumption depends on duty cycle and automation level (manual vs. fully auto).
Energy-efficient hydraulic units с variable frequency drives (VFD) can be integrated to save power.
Oil cooling system with thermostatic control
Accumulator-assisted hydraulic boost for high-speed cycles
Standby mode for idle time power saving
🛠️ If you share your preferred bone size, mold cavity count, and automation setup, I can provide a precise configuration and kWh/hour estimate tailored to your plant.
Would you also like to receive layout drawings or foundation load requirements for the hydraulic press system?
The Auto Rawhide Bone Pressing Line is engineered to comply with major international certifications to meet the regulatory and quality standards required for export to global markets, especially in Europe, North America, and Asia.
Сертификация | Масштаб и значение |
---|---|
CE | ✅ Соответствие европейским стандартам – Required for the EU market, covering механическая безопасность, electrical protection, и EMC compliance. |
ISO 9001 | ✅ Система управления качеством – Ensures consistent product quality and traceability in design, manufacturing, and service. |
FDA-compliant materials | ✅ Food contact parts (e.g., mold surfaces, contact plates) can be made with FDA-grade stainless steel or PTFE if required for export to the U.S. |
ISO 45001 (по запросу) | 🟡 Occupational Health & Safety – For clients requiring documentation of operator safety practices and protocols. |
GMP Documentation (необязательный) | 🟡 Good Manufacturing Practices – Customizable SOPs and QC protocols for factories producing export-grade pet treats. |
Standard export configuration включает в себя CE + ISO 9001 as default.
FDA-compliant material options are offered по запросу for parts that touch rawhide directly.
Third-party verification (SGS, TUV, Intertek) can be arranged for specific country import needs.
UL/CSA compliance can be achieved for North American electrical cabinets if required.
🧾 Full documentation, включая certificate copies, user manuals, material traceability, and electrical schematics, will be provided with the machine shipment or pre-approved during FAT (Factory Acceptance Test).
Would you like a sample CE Declaration of Conformity or material traceability sheet for your review?
Да, в Auto Rawhide Bone Pressing Line can be configured with automatic feeding and demolding systems to achieve high efficiency, reduced labor cost, and consistent product quality.
Функция | Описание |
---|---|
Автоматическая подача | Rawhide sheets or cut pieces are fed into the mold cavity via servo-driven or pneumatic positioning system. Ensures precision placement and reduces manual handling. |
Automatic Pressing | Hydraulic press executes pressing cycle under pre-set pressure and timing for uniform molding. |
Automatic Demolding | Finished bones are ejected from the mold using mechanical ejectors or air blow-off systems. Prevents sticking and deformation. |
Automatic Transfer | Bones are moved to cooling conveyor or drying line for post-pressing processing. Optional integration with vision-guided robotic arms or pick-and-place units. |
Тип конфигурации | Automation Features Included | Требование к труду |
---|---|---|
Полуавтоматический | Manual feeding & demolding, auto pressing only | 2–3 оператора |
Полностью автоматический | Auto feeding + pressing + demolding + discharge | 1 operator or less |
Customized Intelligent Line | Integrated with robotic arm, conveyor, sorting, and packaging | Minimal manpower |
🔄 Улучшенная согласованность in bone size and shape
👷♂️ Reduced labor cost and fatigue
⚡ Faster cycle time and higher hourly output
🧼 Enhanced hygiene, fewer manual contact points
🛠️ If you specify the bone size range and production capacity target, we can recommend the optimal automation level for your factory.
Would you like to receive a layout drawing showing how the feeding and demolding systems are integrated into the full production line?
The Время выполнения и shipping terms для Auto Rawhide Bone Pressing Line are structured to ensure reliable production planning and smooth international delivery.
Scope | Estimated Timeframe |
---|---|
Standard Configuration | 30–45 working days after down payment |
Customized Molds or Automation | 45–60 рабочих дней depending on complexity |
Full Line with Add-ons | 60+ working days (includes feeders, conveyors, dryers, etc.) |
✅ Lead time begins after receiving the deposit and final technical confirmation (e.g. mold drawings, automation layout, voltage specs).
Срок | Описание |
---|---|
EXW | Ex Works – Buyer handles pickup, export, and shipping from our factory. |
ФОБ | Free On Board – We deliver to the port of departure in China (e.g., Qingdao, Shanghai, Tianjin). |
CFR/CNF | Cost and Freight – We arrange ocean freight to your destination port. |
СИФ | Cost, Insurance, Freight – Includes marine insurance during transit. |
DDU/DDP (Необязательный) | Delivery to your door with or without duties paid – available via forwarder on request. |
Export-grade wooden crates for all core machinery
Mold parts are individually packed and labeled
Shipping in 1×20ft or 1×40ft containers, depending on line configuration
Заводские приемочные испытания (FAT) video and remote inspection available before shipment
🧾 Full set of shipping documents will be provided: packing list, commercial invoice, bill of lading, certificate of origin, and CE/FDA/ISO documentation as applicable.
Would you like us to provide a sample shipping plan and packaging photos for a recent Auto Rawhide Bone Pressing Line order?
The Auto Rawhide Bone Pressing Line поставляется с comprehensive warranty designed to protect your investment and ensure long-term reliability.
Warranty Item | Coverage Details |
---|---|
Гарантийный срок | 12 месяцев с даты arrival at buyer's site или 15 months from shipment, whichever comes first |
Main Equipment | ✅ Hydraulic press, frame structure, PLC system, automation units |
Электрические компоненты | ✅ Inverter, servo motors, touch screen, sensors (standard brands like Siemens, Schneider, Delta, etc.) |
Hydraulic System | ✅ Pump, valve block, hoses – covered for material and workmanship defects |
Pneumatic System | ✅ Cylinders, actuators, air filters, solenoid valves |
Customized Molds | ✅ Covered for производственные дефекты (does not include normal wear and tear) |
🔧 Wear-and-tear parts (e.g., mold seals, O-rings, filter elements)
⚡ Damage due to improper operation, force majeure, or unapproved modifications
🛠️ Consumables or parts subject to high friction without regular maintenance
Сервис | Доступность |
---|---|
Remote troubleshooting | ✅ Free via video, phone, email, or chat during warranty |
Spare parts replacement | ✅ Free delivery for defective parts covered under warranty |
On-site service (optional) | 🟡 Available upon request, travel costs borne by buyer |
Extended warranty | 🟡 Can be negotiated (e.g., 24 or 36 months total) |
🧾 All machines are delivered with a Warranty Certificate, а User Manual, and a Maintenance Guide to ensure easy documentation and support.
Would you like a sample copy of the warranty policy or a list of recommended spare parts for post-warranty planning?
The Auto Rawhide Bone Pressing Line поставляется с comprehensive warranty designed to protect your investment and ensure long-term reliability.
Warranty Item | Coverage Details |
---|---|
Гарантийный срок | 12 месяцев с даты arrival at buyer's site или 15 months from shipment, whichever comes first |
Main Equipment | ✅ Hydraulic press, frame structure, PLC system, automation units |
Электрические компоненты | ✅ Inverter, servo motors, touch screen, sensors (standard brands like Siemens, Schneider, Delta, etc.) |
Hydraulic System | ✅ Pump, valve block, hoses – covered for material and workmanship defects |
Pneumatic System | ✅ Cylinders, actuators, air filters, solenoid valves |
Customized Molds | ✅ Covered for производственные дефекты (does not include normal wear and tear) |
🔧 Wear-and-tear parts (e.g., mold seals, O-rings, filter elements)
⚡ Damage due to improper operation, force majeure, or unapproved modifications
🛠️ Consumables or parts subject to high friction without regular maintenance
Сервис | Доступность |
---|---|
Remote troubleshooting | ✅ Free via video, phone, email, or chat during warranty |
Spare parts replacement | ✅ Free delivery for defective parts covered under warranty |
On-site service (optional) | 🟡 Available upon request, travel costs borne by buyer |
Extended warranty | 🟡 Can be negotiated (e.g., 24 or 36 months total) |
🧾 All machines are delivered with a Warranty Certificate, а User Manual, and a Maintenance Guide to ensure easy documentation and support.
Would you like a sample copy of the warranty policy or a list of recommended spare parts for post-warranty planning?
The Auto Rawhide Bone Pressing Line is designed for durability and continuous operation, but like any industrial system, routine maintenance and spare part replacement are essential for optimal performance. Below is a breakdown of the общие запасные части and their supply timelines.
Название детали | Function / Location | Recommended Stock Level |
---|---|---|
Hydraulic Seals & O-rings | Hydraulic cylinders & valve blocks | High (consumable) |
Solenoid Valves | Pneumatic & hydraulic control | Средний |
Hydraulic Filter Elements | Oil purification system | Средний |
Mold Inserts & Bushings | Mold wear parts (frequent shape changes) | Высокий (настраиваемый) |
Ejector Pins / Pushers | Demolding mechanism | Средний |
Pressure Sensors & Proximity Switches | Position and pressure detection | Средний |
PLC Control Modules | Core automation system (Siemens/Delta) | Low (rarely fail) |
Touch Screen HMI | Operator interface | Низкий |
Servo Motors / Drives | Feeding or mold-opening system (if used) | Низкий |
Air Cylinders | Mold opening/closing in pneumatic systems | Средний |
Electrical Relays & Fuses | Electrical cabinet components | Средний |
Supply Scenario | Lead Time (Typical) |
---|---|
Standard Spare Parts (in stock) | 3–7 рабочих дней via air express |
Custom Mold Parts / Inserts | 7–15 working days, depending on complexity |
Bulk Shipment with Machine | Prepacked with equipment (on request) |
Emergency Express Delivery | DHL / FedEx / UPS – 2–4 days worldwide |
🔹 Standard Spare Kit: Sent with machine (includes basic seals, valves, filters)
🔹 1-Year Maintenance Pack: Includes all expected wear parts for the first year
🔹 Customized Pack: Based on production load, bone size, and shift schedule
🛠️ We recommend keeping a spare parts log and ordering critical components before failure to minimize downtime.
Would you like a pre-quotation for a 12-month spare parts kit tailored to your expected daily capacity and bone sizes?
Да, в Auto Rawhide Bone Pressing Line is specifically designed for modular integration with other pet treat production equipment, allowing you to build a fully automated and continuous production system tailored to your product type and factory layout.
Тип оборудования | Integration Function | Integration Method |
---|---|---|
Rawhide Pre-treatment Equipment | Soaking, softening, cutting, trimming of rawhide sheets | Upstream connection (batch or inline) |
Bone Cutting Machine (необязательный) | Trims edges or shapes of oversized rawhide after pressing | Inline or manual feed |
Конвейерные системы | Transfers bones between pressing, drying, and packing stations | PLC-synchronized or sensor-triggered |
Hot Air Dryer / Multi-Layer Dryer | Dries the shaped rawhide bones for shelf-stable storage | Direct feeding from demolding conveyor |
Cooling Conveyor / Buffer Table | Cools the hot-pressed or dried bones before packing | Continuous or timed flow |
Sorting & Counting Systems | Automatically grades or counts finished bones | Optional integration |
Упаковочные машины | Weighing, bagging, sealing, or cartoning | End-of-line connection |
✅ PLC/Touch Screen может быть centralized or separated by module
✅ Sensors and actuators can trigger downstream operations
✅ Optional robotic arms or pick-and-place units available for high-speed lines
✅ Modular design supports step-by-step upgrades over time
Rawhide Soaking Tank
Softening Conveyor
Rawhide Sheet Cutter
Auto Bone Pressing Line
Auto Demolding to Conveyor
Multi-layer Hot Air Dryer
Охлаждающий конвейер
Counting + Weight Sorting
Automatic Bag Packing Machine
🔄 This modular setup enables high throughput, consistent quality, and minimal labor, making it ideal for export-grade pet treat manufacturers.
Would you like a sample layout diagram or integration flowchart showing how the pressing line connects with drying and packaging units?
The Auto Rawhide Bone Pressing Line разработан для high product yield and minimal defect rate, especially when operated under standard conditions with properly pre-treated rawhide.
Метрика | Typical Value (Standard Setup) |
---|---|
Product Yield | ✅ ≥ 98% (finished bones vs. input rawhide pieces) |
Material Utilization Rate | ✅ ≥ 95% (rawhide usage efficiency) |
Согласованность результатов | ✅ High — thanks to stable hydraulic pressure, mold alignment, and precise timing |
High repeatability due to servo/PLC-controlled cycle
Optimized for multi-cavity molds with uniform pressing across all cavities
Automatic feeding & demolding further reduces handling loss
Тип дефекта | Estimated Rate | Common Causes | Профилактические меры |
---|---|---|---|
Incomplete Molding | ≤ 1% | Insufficient pressure or improper rawhide size/thickness | Correct mold setup, rawhide softening control |
Bone Cracking or Splitting | ≤ 0.5% | Overdry rawhide or excessive pressure | Moisture pre-conditioning, pressure calibration |
Mold Misalignment Marks | ≤ 0.2% | Mechanical wear or sensor drift | Periodic calibration and maintenance |
Sticking in Mold | ≤ 0.5% | Poor mold surface treatment or residue buildup | Apply mold release agent, regular cleaning |
🛠️ In a well-maintained, fully automatic line, the overall defect rate remains ≤ 2%, with most defects being easily correctable through process tuning.
Используйте uniformly softened rawhide sheets with controlled moisture (15–25%)
Perform routine mold cleaning and lubrication
Руководить regular cycle calibration for pressure, speed, and dwell time
Monitor via production log or optional vision inspection system
Would you like a quality control checklist or a sample defect analysis report template used by leading pet treat exporters?
Да, remote technical support and online diagnostics are fully available for the Auto Rawhide Bone Pressing Line, ensuring fast troubleshooting and minimized downtime—especially valuable for overseas customers.
Тип поддержки | Описание | Доступность |
---|---|---|
Online Troubleshooting | Real-time support via video call, phone, WhatsApp, or email | ✅ 24–48h response |
Remote Diagnostics via PLC | For PLC-equipped models (e.g., Siemens, Delta), we provide remote login access to monitor alarms, I/O status, and operation logs | ✅ По запросу |
Guided Maintenance & Repair | Step-by-step video guides, diagrams, and real-time technician walkthroughs | ✅ Anytime |
Обновления программного обеспечения | Remote program updates or parameter adjustments (if connected via internet or USB port) | ✅ Optional |
Training via Video Conference | For new operators or troubleshooting walk-throughs | ✅ Scheduled |
Артикул | Requirement/Option |
---|---|
PLC Model | Siemens, Delta, or compatible brands |
HMI Connectivity | Ethernet or USB-based |
Internet Access (Optional) | For advanced remote access via VPN or TeamViewer |
Diagnostic Port | Standard RS485 or Ethernet port included |
📘 Operation Manual with troubleshooting flowcharts
🎥 Видеоуроки for common maintenance and error resolution
📄 Error code list with solutions and parameter reset procedures
🧾 Preventive maintenance checklist
🛠️ On-site support is also available upon request if remote diagnostics are not sufficient, with fast-dispatch options to key global regions.
Would you like a sample remote diagnostic report or see how VPN remote login works for one of our PLC-controlled systems?
The molds and pressing components принадлежащий Auto Rawhide Bone Pressing Line are built with high-strength, wear-resistant materials to ensure long service life, precision forming, and food safety compliance.
Компонент | Material Specification | Key Properties |
---|---|---|
Mold Base & Cavities | Hardened Tool Steel (e.g., Cr12MoV, SKD11, or D2) | High hardness (HRC 58–62), excellent wear resistance, impact toughness |
Mold Surface Coating | Дополнительно Teflon/PTFE, Hard Chrome, или Nitriding | Anti-stick, corrosion-resistant, smooth demolding |
Ejector Pins / Core Inserts | Alloy Tool Steel или Азотированная сталь | Precision fit, fatigue resistance, replaceable |
Hydraulic Press Plate | High-Strength Carbon Steel (Q345 or 45# Steel) | Supports high-tonnage pressure loads |
Pressing Surface Plate | 304 Stainless Steel (optional for food-contact areas) | Corrosion-resistant, food-grade hygiene |
Guide Rails / Linear Slides | Heat-Treated Alloy Steel with Surface Hardening | Smooth movement, minimal deformation |
Сценарий применения | Material Upgrade Available |
---|---|
Export to U.S. / EU | Mold contact surface can be made from FDA-compliant stainless steel |
High-cycle production lines | Use of SKD11 + Nitrided coating for extreme mold longevity |
Custom logo/text mold | Precision CNC machining on hardened steel with polished finish |
Molds typically last 300,000–500,000 cycles with routine maintenance
Ejector pins and inserts are modular and replaceable
Regular cleaning and lubrication extend component lifespan
🧾 Full material traceability and material certificates can be provided upon request, especially for export or audit-compliant production.
Would you like mold samples, a CAD design with material specifications, or a guide on how to maintain the mold set for long-term use?
Да, в Auto Rawhide Bone Pressing Line is equipped with comprehensive функции безопасности and meets major safety certification standards, ensuring secure operation for operators while complying with international regulatory requirements.
Функция безопасности | Функция |
---|---|
Emergency Stop Buttons | Located at key points (press control panel, feeding, discharge ends) for immediate machine shutdown |
Two-Hand Control System | Prevents accidental start of pressing operation—both hands required to initiate pressing cycle |
Safety Light Curtain (Optional) | Automatically stops pressing if any object enters hazardous zone |
Safety Door Interlocks | Prevents machine operation when maintenance door or guarding is open |
Hydraulic Overload Protection | Detects excess pressure and releases load to prevent mechanical damage and operator injury |
Pressure & Temperature Sensors | Real-time monitoring of hydraulic/oil system to avoid overheating or failure |
Insulated Electrical Cabinet | With proper grounding, overload protection, and short circuit detection |
Warning Alarms & Indicator Lights | For abnormal pressure, overheating, sensor faults, or power failure |
Certification / Compliance | Scope & Description | Статус |
---|---|---|
Маркировка CE | Complies with EU machinery directive for safety, EMC, and low voltage | ✅ Included (for EU export) |
ISO 12100:2010 | General principles for machine safety design | ✅ Implemented |
ISO 13849-1 / EN 60204-1 | Electrical safety and risk reduction measures for industrial machines | ✅ Applied |
UL/CSA Standards (Необязательный) | For electrical cabinet compliance in U.S. and Canada | 🟡 Optional on request |
Risk Assessment File | Documented safety analysis and risk mitigation per international norms | ✅ Available upon request |
📘 Operation & Safety Manual
🛠️ Maintenance Safety Procedures
📄 Декларация соответствия CE
🔧 Wiring Diagram & Safety Logic Circuit
⚠️ Operator safety training is also included in installation and commissioning services or can be delivered via video/manual if remote.
Would you like to review a sample Сертификат CE или machine safety layout diagram?
Изучите тенденции, советы и инновации в технологической линии Bird Seeds Bar. Повысьте эффективность и качество с помощью экспертных идей.
Приготовление домашнего сухого корма для собак — это полезный способ обеспечить сбалансированное питание для вашего питомца.
Приготовление домашнего сухого корма для собак — это полезный способ обеспечить сбалансированное питание для вашего питомца.
Приготовление домашнего сухого корма для собак — это полезный способ обеспечить сбалансированное питание для вашего питомца.
Приготовление домашнего сухого корма для собак — это полезный способ обеспечить сбалансированное питание для вашего питомца.
Приготовление домашнего сухого корма для собак — это полезный способ обеспечить сбалансированное питание для вашего питомца.
Приготовление домашнего сухого корма для собак — это полезный способ обеспечить сбалансированное питание для вашего питомца.
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