Linha de produção de ossos de cálcio enrolados em frango

Obrigado pelo seu interesse no Linha de produção automática de ossos de frango envoltos em cálcio. Below are the key technical parameters e output capacity to help you better understand the performance and capabilities of this production line.

Core Technical Parameters of the Auto Chicken Wrapped Calcium Bone Production Line

1. Velocidade de produção:
   • Maximum Output: Up to 1,200 kg/hour (depending on product size and formulation).
   • Operational Speed: Adjustable speeds for wrapping and coating processes, ensuring optimal quality and efficiency.
2. Consumo de energia:
   • The total power requirement for the entire production line is typically 15–20 kW, depending on the specific configuration and size of the system.
3. Product Size Range:
   • The system can handle a variety of calcium bone sizes, with the ability to adjust the diameter e comprimento of the bones being wrapped, typically ranging from 80 mm to 300 mm in length.
4. Wrapping Material:
   • The wrapping process uses high-quality chicken meat ou chicken paste, which is applied via an automated wrapping mechanism. The system can adjust the thickness of the meat coating to suit different product needs.
5. Machine Dimensions:
   • Comprimento:Aproximadamente 12 m – 15 m, depending on the specific configuration of the production line.
   • Width: 2 m (varies depending on the number of stations and components involved).
   • Height: 1.5 m – 2 m.
6. Automation Features:
   • Fully automated system with PLC control, which allows for precision and easy adjustments during the production process.
   • Inclui automatic feeding, cutting, wrappinge packing stations.
   • Touchscreen interface for easy operation and monitoring of the production line.
7. Raw Material Input:
   • Calcium Bone: Pre-processed and cut into appropriate sizes, ready for wrapping.
   • Chicken Meat/Paste: Delivered through an automatic feeder system to wrap the bones.
8. Material Utilization:
   • High material utilization rate, with minimal waste during wrapping and coating processes.

Capacidade de saída

O Linha de produção automática de ossos de frango envoltos em cálcio is designed for high-efficiency and continuous operation, providing the following output:

• Production Rate: Up to 1,200 kg/hour (depending on the machine's configuration and product specifications).
• This output capacity is ideal for medium to large-scale production facilities requiring high throughput for calcium bone products wrapped in chicken.

The system can operate in a 24/7 environment with minimal downtime required for maintenance, ensuring sustained production capacity.

Opções de personalização

• O Linha de produção automática de ossos de frango envoltos em cálcio can be customized based on your specific production requirements, including adjustments for output capacity, product size range, and automation features.
• Additional options like flavoring systems ou coating thickness adjustments can also be incorporated into the line.

If you have any further questions or need additional details on specifications or customization options, please feel free to reach out. We are here to help you optimize your production process.

Máquinas Darin
Your Trusted Partner in Pet Food Production Solutions

Let me know if you'd like to dive deeper into any specific feature or require additional information!

O Linha de produção automática de ossos de frango envoltos em cálcio is engineered to work with a variety of high-quality raw materials commonly used in the pet treat industry. Below is an overview of the suitable raw materials for optimal processing and product quality:

1. Core Ingredients – Suitable Raw Materials

A. Calcium Bone Sticks (Center Core)

These act as the chewable base, around which the meat is wrapped.

• Pressed Calcium Bone
  – Made from natural bone meal or calcium carbonate
  – Typically shaped into rods or sticks
  – Safe and digestible for pets
  – Sizes range from 80mm to 300mm

• Nylon or PP Chewing Sticks (for non-edible chew toys – optional)
  – For non-edible variants of pet chew toys (not commonly used for edible versions)

B. Wrapping Material (Outer Layer)

This is the outer meat layer that gets wrapped around the calcium bone.

• Fresh Chicken Breast or Thigh Meat
  – High protein, low fat
  – Finely minced or ground for consistent wrapping

• Chicken Paste (Meat Emulsion)
  – Processed chicken meat, optionally mixed with additives such as:

  • Starch (for binding)

  • Glycerin (for moisture retention)

  • Salt (for taste enhancement)

  • Conservantes naturais

• Other Meats (Optional)
  - Pato, Carne de vaca, ou Fish paste can also be used
  – Must be boneless and properly ground
  – Customizable for different flavor profiles and pet preferences

2. Additives (Optional, Based on Formula)

• Vegetable Fiber or Plant-Based Protein
  – Enhances texture and digestibility

• Natural Colors and Flavors
  – For visual appeal and taste enhancement

• Vitaminas e minerais
  – Functional ingredients for added pet health benefits

• Glycerin or Sorbitol
  – Helps retain moisture and chewiness of the wrapped meat

3. Material Preparation Guidelines

• All materials must be well-ground e homogenized for consistent extrusion and wrapping.

• The machine can handle semi-úmido e moist pastes with a suitable consistency for extrusion and forming.

Summary Table: Raw Material Compatibility

Need Custom Formulation Support?

Darin Machinery also provides technical consultation to help you select or develop the right raw material formulas based on your market’s preferences, regulations, and target pet breeds.

If you need more technical guidance on material ratios or formulation recommendations, feel free to contact our engineering team. We're happy to help tailor a solution that fits your unique production goals.

Obrigado pelo seu interesse no Linha de produção automática de ossos de frango envoltos em cálcio. One of the key advantages of this production line is its high degree of automation, which helps reduce labor costs, improve consistency, and enhance production efficiency.

Below is an overview of the nível de automação in each major stage of the production process:

🔧 1. Automatic Feeding System

• ✅ Totalmente automatizado

• Função: Automatically feeds calcium bone sticks and meat paste into the processing line.

• Caraterísticas:

  • Conveyor-driven feeding of calcium sticks.

  • Automatic dosing and delivery of meat paste through a pressurized hopper system.

  • Synchronization between feeders ensures precise alignment for wrapping.

🌀 2. Automatic Shaping & Wrapping

• ✅ Totalmente automatizado

• Função: Shapes and wraps the meat paste evenly around the calcium bone.

• Caraterísticas:

  • Servo-controlled wrapping head ensures consistent meat thickness.

  • Adjustable for different product sizes and shapes.

  • Uniform coating of the chicken layer for improved product appearance and bite texture.

  • Optional multi-head system available for higher output.

🌬️ 3. Automatic Conveying & Drying

• ✅ Semi to Fully Automated (depending on configuration)

• Função: Transfers wrapped bones to the drying tunnel ou oven.

• Caraterísticas:

  • Contínuo belt conveyor connects wrapping to drying section.

  • Drying oven (electric or gas-heated) with adjustable temperature e airflow control.

  • Automatic timing control ensures proper drying time based on product size and moisture content.

  • Optional humidity sensors and multi-zone heating for precise drying.

📦 4. Cooling, Inspection & Packing

• ✅ Semi-Automated to Fully Automated (based on customization)

• Função: Cools down the dried product and prepares it for final inspection and packaging.

• Caraterísticas:

  • Cooling conveyor reduces product temperature post-drying.

  • Optional metal detector and visual inspection units.

  • Automatic or manual packaging stations available, including:

    • Pillow packing

    • Vacuum sealing

    • Multi-head weighing systems

🎛️ 5. Control System

• ✅ Fully Automated with PLC & Touchscreen Interface

• Função: Centralized control for the entire line.

• Caraterísticas:

  • PLC-based automation with real-time monitoring.

  • Touchscreen HMI (Human-Machine Interface) for easy operation.

  • Adjustable settings for speed, product length, meat thickness, drying time, and more.

  • Error detection and auto-stop functions for safety and efficiency.

⚙️ Automation Summary Table

Customization Available

Se necessitar de full-line automation, we can provide:

• Automated loading/unloading systems

• Fully integrated packing lines

• Customized layout planning for your factory

Our engineering team will work with you to optimize the configuration based on your production scale, labor resourcese orçamento.

We hope this gives you a clear view of how automated the line is. If you’d like a layout drawing, quotation, or case study from a current customer using this line, feel free to contact us.

Thank you for your interest in our Linha de produção automática de ossos de frango envoltos em cálcio. To help you plan your facility layout and utilities, please find below the estimated space e utility requirements for proper installation and operation.

📐 Requisitos de espaço

The required installation space depends on the specific configuration and output capacity of your production line. However, a typical standard configuration includes feeding, wrapping, drying, and optional packing systems.

✅ Recommended Minimum Space:

• Comprimento: 15–20 metros

• Width: 3–4 meters

• Height: 2.5–3 meters (clearance for operators and ventilation)

💡 Note: Additional space is recommended for material handling, packaging, maintenance access, and future expansion.

⚡ Utility Requirements

🔌 Electrical Supply

• Power Requirement: Approx. 18–25 kW (based on full configuration)

• Tensão: 380V / 50Hz / 3-Phase (or customizable for your region)

• Plug Type: Industrial-grade, compliant with local electrical standards

🔥 Heating (for Drying Tunnel/Oven)

You may choose between:

• Electric Heating: Easier to install, cleaner

• Gas Heating (LPG/Natural Gas): More energy-efficient for large-scale production

💡 Please specify your preference when placing an order so we can match the heating system accordingly.

💧 Ar comprimido

• Pressure Requirement: 0.6 – 0.8 MPa

• Air Consumption: Approx. 0.3 – 0.5 m³/min

• Uso: For pneumatic control, shaping arms, and actuators

🌬️ Ventilation & Exhaust

• Exhaust System: Required for drying tunnel to expel moisture and heat

• Ventilation: Should meet food processing plant standards to maintain a hygienic environment

🏗️ Flooring & Drainage

• Floor Type: Non-slip, food-grade epoxy or tile floor

• Drainage: Recommended if cleaning is done with water

• Level Surface: Ensure the area is leveled for stable machine installation

🧯 Safety Considerations

• Adequado extintores de incêndio near heating systems

• Emergency stop switches accessible along the line

• Apropriado lighting and clear operating signage

🗂️ Optional Facility Services

We offer:

• Factory layout planning

• Installation supervision

• On-site commissioning and training

Our team can help you optimize space based on your production flow, labor allocation, and future scalability.

Se você precisar de um custom layout drawing ou utility checklist for your facility, just let us know—we’re happy to support you through every step.

✅ International Compliance Statement

Dear Customer,

Thank you for your question. At Máquinas Darin, we take food safety, quality assurance, and regulatory compliance seriously. Our Linha de produção automática de ossos de frango envoltos em cálcio is engineered and built to meet key international food safety and machinery standards.

🌍 Standards Compliance Overview

✅ HACCP – Hazard Analysis and Critical Control Points

• Our equipment is designed to support HACCP implementation in your production process.

• All contact surfaces are made from 304 food-grade stainless steel, easy to clean and sanitize.

• The layout supports cross-contamination prevention, with clear zones for raw and cooked materials.

• Modular design enables easy inspection, cleaning, and maintenance—essential for HACCP workflows.

✅ CE – Conformité Européenne (European Safety Standards)

• All electrical and mechanical components comply with EU Machinery Directive 2006/42/EC.

• Machines are fitted with botões de parada de emergência, overload protection, and proper grounding.

• Control systems follow Low Voltage (LVD) e EMC (Electromagnetic Compatibility) requirements.

You will receive a Declaração de Conformidade CE with the equipment, which can be used for customs and certification purposes.

✅ FDA – U.S. Food and Drug Administration

While FDA certification applies to materials and processes, not machines themselves, we ensure:

• All food-contact parts (belts, extruder barrels, hoppers, etc.) are made from Materiais aprovados pela FDA (por exemplo, Aço inoxidável SUS304, PU food belts, etc.)

• Lubricants used in moving parts are food-grade and FDA-compliant where applicable.

📦 Documentation Provided with the Machine

Upon delivery, we include:

• Certificado CE

• User Manual with Maintenance & Cleaning SOPs

• Wiring Diagrams & Layout Drawings

• Fichas de Dados de Segurança de Materiais (MSDS) for critical components

• HACCP Support Documentation (available upon request)

🧪 Optional Upgrades for Compliance

If you require enhanced compliance (e.g., for a U.S. FDA-inspected facility, EU export, or large-scale branded pet food manufacturing), we can provide:

• Stainless steel upgrades (316L)

• Allergen segregation layout planning

• IQ/OQ/PQ Validation Support Documents (for GMP facilities)

We are happy to work with your QA or regulatory team to ensure the line meets your local or international certification needs.

Thank you for your interest in our Linha de produção automática de ossos de frango envoltos em cálcio. Below is a detailed explanation of the key temperatura, pressuree drying methods used during the production process to ensure food safety, product quality, and efficiency.

🌡️ 1. Drying Temperature

• Range: 85°C – 120°C (185°F – 248°F)

• Typical Setting: 90°C – 110°C

• Objetivo:

  • Effectively removes moisture from the meat layer.

  • Ensures microbial safety and extends shelf life.

  • Avoids overcooking or hardening of the calcium bone core.

✅ Temperature is adjustable based on product thickness, meat type, and desired texture.

🌀 2. Drying Method

We use a continuous hot air circulation drying system, which is energy-efficient and food-safe.

🔹 Método de secagem:

• Tipo: Hot Air Circulation Drying Tunnel

• Energy Source: Electric or gas (natural gas/LPG), optional based on customer preference.

• Fluxo de ar: Forced convection ensures even drying across all product layers.

🔹 Drying Tunnel Features:

• Multi-zone heating for gradual moisture removal.

• Air velocity and humidity control for optimal drying curve.

• Stainless steel trays or mesh belts for hygienic and uniform exposure.

🔧 Drying time and temperature can be fine-tuned per batch to preserve flavor and appearance.

🔧 3. Pressure Control

• The drying section operates under normal atmospheric pressure.

• However, ar comprimido is used for:

  • Pneumatic shaping

  • Automatic feeding and ejecting systems

• Required pressure: 0,6–0,8 MPa

• Air volume: ~0.3–0.5 m³/min (varies based on machine configuration)

🌬️ 4. Optional Dehydration Enhancements

If faster or higher-volume drying is needed, we offer:

• Vacuum drying systems (for low-temp dehydration)

• Infrared drying (for surface moisture control)

• Dehumidifier-assisted hot air dryers (for tropical or humid environments)

📈 Drying Curve (Example)

📊 A gentle temperature ramp-up is used to maintain product shape and prevent cracking or discoloration.

If you'd like a custom drying curve, energy consumption analysis, ou machine configuration proposal, our technical team is ready to support your project.

Yes, it can.
O Linha de produção automática de ossos de frango envoltos em cálcio is engineered with high flexibility to accommodate a variety of bone sizes, meat strip lengths, and wrapping styles — ensuring smooth adaptation to your specific product range.

🦴 Bone Size & Shape Compatibility

• Suportes various calcium bone shapes: cylindrical, stick-like, knotted, dumbbell-style, and more.

• Recommended bone length: 50–120 mm

• Diameter range: 5–20 mm

• The bone feeding system uses adjustable molds or holders to keep them aligned and stable for wrapping.

🍗 Meat Strip Flexibility

• Accepts different widths, thicknesses, and textures of meat strips:

  • Length: 80–200 mm

  • Width: 10–25 mm

  • Thickness: 2–6 mm

• Strips can be manually placed ou automatically shaped and dispensed (with add-ons like meat strip extruders or formers).

🛠️ Customizable Wrapping System

• The wrapping arm and rolling drum system are adjustable to apply meat strips tightly around bones of varying shapes.

• Tension, angle, and speed can be fine-tuned to suit:

  • Long bones

  • Shorter biscuits or treat cores

  • Irregular or novelty shapes

🔁 Optional Customization & Mold Design

• Darin oferece custom-designed clamps, holders, and molds to match your unique product specs.

• For large-scale or specialty SKUs, we can create multi-size tooling sets that are quick to switch, enabling batch-to-batch variation.

💬 Recommendation:

When placing your order, simply let us know:

• O target bone size and type

• O meat texture and wrapping pattern

• Any special shape requirements or packaging format

We’ll tailor the line configuration to suit your specific production needs.

If you need a sample layout or video demo of different product types being processed, we’re happy to provide it!

Yes, absolutely!
We understand the importance of hands-on experience before making a major equipment investment. Máquinas Darin offers comprehensive demo and pilot testing services to help you evaluate our line’s performance, product quality, and production suitability.

🔍 On-Site Demonstration at Darin Factory

You are warmly invited to visit our production facility in China to:

• Watch a live demonstration of the Auto Chicken Wrapped Calcium Bone Production Line in action.

• Observe each stage: bone feeding → meat wrapping → drying → output.

• Inspect machine components, build quality, automation features, and cleaning systems.

🧪 What You'll See:

• Meat preparation and shaping

• Wrapping around calcium bones

• Drying system function

• Finished treat texture and consistency

📍 Location: Jinan City, Shandong Province, China
🕒 Duration: ~2–3 hours including walkthrough and Q&A

🔬 Pilot Testing with Your Own Materials (Optional)

You can also send your own raw materials (e.g., meat, bones, or additives), and we’ll:

• Run a custom trial on our machine using your recipe or formula

• Record video footage and collect output samples

• Provide you with a full test reportincluindo:

  • Drying time

  • Wrapping quality

  • Output rate

  • Suggested improvements

This option is ideal for:

• R&D validation

• New product development

• Private label planning

🌍 Virtual Demo (Live Video or Recording)

If you’re unable to visit us in person, we can arrange:

• A live Zoom/Teams video demo

• A custom-recorded video focusing on specific processes or configurations

• Walkthroughs with real-time Q&A

📹 Demos are professionally recorded and include English explanations by our technical team.

✍️ How to Book a Demo or Pilot Test

Just let us know:

• Whether you prefer an in-person, remote, ou sample-based demo

• Your target product specs (e.g., bone size, meat type)

• If you’d like to ship materials for a pilot run

Our sales and engineering teams will coordinate everything smoothly.

Sim, o Linha de produção automática de ossos de frango envoltos em cálcio is highly customizable to suit both regional taste preferences and specific packaging requirements.

Customization for Regional Tastes:

The production line can be adapted to incorporate local flavors and ingredients based on regional demand. For instance, it can support a wide range of seasoning and coating processes, allowing you to integrate meat marinades, herbs, or other flavoring agents such as:

• Savory ou spicy profiles for specific markets

• Functional additives, like probiotics, calcium supplements, or vitamins, which are popular in various regions

• Different protein sources, such as chicken, beef, fish, lamb, or even plant-based alternatives, depending on market preferences or dietary trends.

The system also allows for adjustable wrapping techniques to ensure the texture and appearance of the final product aligns with regional pet treat standards. Whether you need a thicker or thinner meat wrap, or a specific consistency of the calcium bone core, the line can be easily configured to meet these needs.

Customization for Packaging Requirements:

The packaging process is equally flexible, and the production line can be tailored to meet a variety of packaging formats and styles. Depending on your market's packaging norms, we can adjust the line to output products in:

• Flow packs

• Vacuum-sealed pouches

• Multi-piece trays

• Blister packs

We also provide optional cutting and portioning units, so products can be precisely portioned to fit the desired packaging size, whether it's based on weight, length, or number of pieces per pack. Additionally, our system is compatible with automated packing machines, including robotic arms and conveyors, making it easy to integrate into your larger production flow.

Control and Automation:

O Sistema de controle PLC can be fully customized to manage the production process, from the initial product shaping to final packaging. This includes:

• Adjustable settings for drying times e temperatures

• Control over wrapper tension e feeding rates

• Language options and interface customization to cater to operators in different regions, ensuring smooth operation across different markets.

Output Flexibility:

The line is designed to handle various output speeds and batch sizes, and can be easily adapted to produce different shapes or sizes of bones and treats. This is crucial for adapting the product to the preferences of different markets. Custom molds or holders can be added for unique shapes or sizes, and the velocidade e capacidade can be adjusted according to production demands.

Tailored Engineering Support:

Our team works closely with clients to design a system that meets specific regional standards, whether that involves compliance with local food safety regulations, integrating with local suppliers for raw materials, or adapting to packaging trends. We provide full engineering support, including detailed layout designs e production flow analysis to ensure maximum efficiency.

Overall, the Linha de produção automática de ossos de frango envoltos em cálcio can be fully customized to meet regional taste profiles, packaging preferences, and production capacities. Our dedicated team ensures that every aspect of the machine meets your specific market needs.