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Auto Rawhide Bone Pressing Line

Visão geral

What is Auto Rawhide Bone Pressing Line ?

O Auto Rawhide Bone Pressing Line is a fully automated, high-precision industrial system engineered to press pre-cleaned, softened, and pre-cut rawhide sheets into various pet chew bone shapes (such as pressed bones, knotted bones, and novelty forms) using a high-tonnage hydraulic press.

The line integrates automatic feeding, accurate positioning, high-pressure forming, mold release, and output counting, supporting multi-cavity mold customization to meet diverse shape and size demands across global markets (e.g., the US and EU).

This system is widely adopted by medium-to-large-scale pet food manufacturers, particularly those focused on export markets, private-label production, and branded pet chew lines, enabling standardized, efficient, and hygienic mass production.

Aplicativo:

Used for Rawhide Bone & Cheese Production.

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Parâmetros técnicos

componentes-chave

como funciona

Caraterísticas e vantagens

Parâmetros técnicos

Darin® Auto Rawhide Bone Pressing Line

Parâmetros técnicos

Saída : 720 peças/h
Capacidade: 7,5 kW
Modelos: Standard Models ( Models DR-60T ), Customizable Options.
Automatização: Auto
Ingredientes: Pretreated rawhide sheets, etc.
Produtos Acabados: Rawhide Bone & Cheese .

Modelo	Saída	Capacidade Instalada
DR – 60T	720 peças/h	7,5 kW

componentes-chave

What Are the Key Components of Auto Rawhide Bone Pressing Line ?

The Auto Rawhide Bone Pressing Line is a highly automated system designed to efficiently mix, form, and process nutritious seed-based bars. Below are the componentes-chave and their roles in the production process:

Modelo DR-BP15

① Gabinete de controle
② Máquina de classificação
③ Conveyor
④ Braço robótico
⑤ Pressing Machine

como funciona

How Does the Auto Rawhide Bone Pressing Line Work ?

The Auto Rawhide Bone Pressing Line is a purpose-built, fully automated system designed to transform pretreated rawhide sheets into uniformly shaped pet chew bones through a controlled hydraulic pressing cycle. Understanding how the line works is crucial for factories aiming to scale up production while maintaining product quality, hygiene, and efficiency.

O Linha de processamento de barras de sementes para pássaros funciona por meio de um processo totalmente automatizado, incluindo as seguintes etapas principais:

Rawhide Preparation (pre-process): Rawhide sheets are first soaked, softened, and cut to size manually or by upstream automation.
Feeding & Sorting : Rawhide sheets are fed into the line and optionally sorted by thickness to ensure pressing consistency.
Conveying: Conveyor belts transport the sheets to the robot arm or directly to the mold feeding zone.
Robotic Pick & Place: A robotic arm or semi-auto guide places each rawhide piece into a dedicated mold cavity accurately.
Hydraulic Pressing: The hydraulic press closes, applying 50–100 tons of pressure to shape the bone. Pressure, time, and mold parameters are adjustable via the HMI panel.
Product Ejection & Unloading: Mold opens automatically; the finished bones are ejected and moved to the conveyor for drying or packaging.
Optional Integration: The pressed bones can be transferred to a drying oven (hot air or microwave), then sorted, weighed, and packed.

Todo o processo é controlado por um sistema PLC central, garantindo eficiência, consistência e intervenção manual mínima.

This automated workflow ensures high output, product consistency, and compliance with food safety regulations. Whether you’re producing classic pressed bones or customized pet chew shapes, this line delivers a scalable, low-labor solution for competitive manufacturing.

📩 Contact us for layout drawings, 3D videos, and full system proposals tailored to your factory.

Caraterísticas e vantagens

Why choose Darin Auto Rawhide Bone Pressing Line ？

Escolhendo o Darin Auto Rawhide Bone Pressing Line significa investir em desempenho, confiabilidade e inovação— tudo isso respaldado por anos de experiência em máquinas de processamento de alimentos. Veja por que os principais fabricantes de rações e petiscos para animais de estimação do mundo escolhem a Darin:

Serviço

FORNECENDO SOLUÇÕES CONFIÁVEIS EM PROCESSAMENTO DE ALIMENTOS PARA ANIMAIS DE ESTIMAÇÃO.

Pré-venda

■ Compreender ativamente as necessidades do cliente e fornecer serviços gratuitos de consultoria, planejamento e design de projetos.
■ Auxiliar na seleção de equipamentos e linhas de produção adequados para o projeto e avaliar os custos do projeto.
■ Com base no tamanho da fábrica do cliente, forneça suporte gratuito de design CAD e 3D, incluindo layout de fábrica, layout de equipamento e diagramas de fluxo de processo, ajudando os clientes a visualizar o layout do produto final antes da produção.
■ Organizar visitas à fábrica ou visitas a fábricas de clientes nacionais, fornecendo serviços de transporte e auxiliando com reservas de hotéis.

Durante a venda

■ Desenvolver um plano de produção detalhado, controlar rigorosamente o cronograma de produção e garantir a entrega pontual.
■ Monitore a qualidade em tempo real e aplique padrões de qualidade rigorosos.
■ Fornecer serviços de teste antes que o equipamento saia da fábrica para garantir que o desempenho atenda aos padrões.
■ Utilize medidas rigorosas de reforço de embalagem e transporte para garantir a entrega segura das mercadorias.

Pós-venda

■ Fornecer suporte remoto on-line e serviços localizados no local no exterior, incluindo instalação, comissionamento e manutenção de equipamentos.
■ Fornecer manuais detalhados de instalação, operação e manutenção de equipamentos (incluindo tutoriais em vídeo, suporte remoto e manuais de documentação).
■ Oferecer treinamento abrangente e suporte técnico para garantir a operação e o uso ideais do equipamento.

Serviço vitalício

■ Consulta e suporte técnico vitalícios gratuitos.
■ Fornecimento global vitalício de peças de reposição e acessórios.
■ Atualizações gratuitas sobre as últimas tecnologias e formulações de processos.
■ Fornecimento de peças de reposição e desgaste sem custo adicional.
■ Garantia de um ano para o equipamento, com garantia global de três anos para motores Siemens.
■ Projeto de moldes e serviços de suporte.
■ Fornecer serviços de reparo, reforma e atualização de equipamentos.

Por que escolher a Darin® Machinery

Fabricante de máquinas de petreats inteligentes de categoria completa

A Darin® Machinery é fabricante líder global de linhas de produção de alimentos para animais de estimação. A Darin® fornece soluções completas de equipamentos de produção para todos os tipos de alimentos, guloseimas e produtos de saúde para animais de estimação.

Todas as máquinas são certificadas com a aprovação europeia CE e certificação ISO 9001.
■ Ocorre em mais de 99 países, incluindo EUA, Alemanha, Japão, Itália, Emirados Árabes Unidos, Austrália etc.
Fornecedor de máquinas da General Mills, Kelloggs, Melinda, fundação Bill Gates e Wanpi.
■ Mais de 290 patentes de invenção e patentes de modelo de utilidade.
■ Empresa de alta tecnologia certificada pelo governo.
■ Membro da APPA (EUA) e Vice-Presidente de Unidade da SDPIA.
■ Fabricante profissional de máquinas alimentícias com 18 anos de experiência.

Tecnologia e Patentes

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Variedade de produtos

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Países onde correm

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Anos de experiência

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Soluções de equipamento à medida para todas as escalas de produção de alimentos para animais de companhia.

A nossa extensa gama de produtos inclui linhas de produção para alimentos secos para animais de estimação, alimentos húmidos, alimentos semi-húmidos e alimentos crus, bem como guloseimas comuns para animais de estimação, tais como biscoitos, carne seca, mastigação dentária, mastigação de couro cru e guloseimas de treino. Para além disso, oferecemos várias linhas de produção de maquinaria alimentar, máquinas de snacks de sopro, máquinas de barras de cereais energéticas e equipamento de apoio.

Corra em mais de 99 países e regiões no mundo todo.

Os equipamentos da Darin Machinery operam em mais de 99 países e regiões, incluindo EUA, Alemanha, Japão, Itália, Espanha, Holanda, Austrália, Canadá, Holanda, Arábia Saudita, Brasil, México, Indonésia, Tailândia e outros. A Darin Machinery atende clientes renomados em todo o mundo, incluindo General Mills, Kellogg's e a Fundação Bill & Melinda Gates, entre os principais fornecedores de alimentos para animais de estimação.

solução completa de equipamentos de produção de ciclo único

Tendo em mente a automação, a qualidade e o serviço, sempre com base nas diversas necessidades dos clientes, a Darin dedicar-se-á a fornecer aos clientes um produto satisfeito e um serviço pós-venda completo.

Descarregar

Perguntas frequentes

Perguntas mais frequentes

When purchasing the Auto Rawhide Bone Pressing Line, you might be interested in the following questions.

1. What is the production capacity (pieces/hour) of the Auto Rawhide Bone Pressing Line under standard operation?

O capacidade de produção do Auto Rawhide Bone Pressing Line under standard operation typically depends on several factors, such as:

Mold cavity count (single, double, or multi-cavity)
Hydraulic press tonnage and speed
Bone size and shape
Degree of automation (manual vs. auto loading/unloading)

🔧 Standard Production Capacity (Reference Range)

Mold Type	Bone Size	Cycle Time (sec)	Cavities per Mold	Estimated Capacity (pcs/hour)
Small Bones	2.5"–3.5"	10–15	4–6	960–2,160 pcs/hour
Medium Bones	4"–6"	12–20	2–4	360–1,200 pcs/hour
Large Bones	6"–10"+	20–30	1–2	120–360 pcs/hour

💡 Typical average for a multi-cavity fully automatic line is 1,000–1,500 pieces/hour for standard 3–6 inch bones.

⚙️ Influencing Factors:

Rawhide material condition (thickness, moisture content)
Pressing cycle time optimization
Automated feeding & demolding
Operator efficiency (if semi-automatic)

If you let me know the mold size, number of cavities, and press model (e.g., 100T/200T hydraulic press), I can provide a more precise capacity estimate tailored to your configuration.

2. Can the Auto Rawhide Bone Pressing Line support customized mold sizes and shapes for different market requirements?

Sim, o Auto Rawhide Bone Pressing Line fully supports customized mold sizes and shapes to meet diverse market demands.

✅ Capacidades de personalização

Aspeto	Opções personalizáveis
Bone Size	De 2 inches to 10+ inches (or even larger upon request)
Bone Shape	Press bone, knotted bone, twisted bone, donut shape, dumbbell, heart, ring, etc.
Mold Cavities	Single-cavity, double-cavity, or multi-cavity molds based on bone dimensions
Client Branding	Logo embossing or engraved designs on the mold face for private labeling
Regional Preferences	Shapes/styles based on US, EU, Middle East, Japan, etc. preferências de mercado
Material & Finish	High-grade tool steel molds with custom surface treatment for durability

📌 How It Works

Você fornece: drawing, sample, or CAD file of your desired bone shape.
We design: tailor the mold to fit your product and press model (including tonnage requirements).
You confirm: digital rendering or sample test for approval.
We manufacture: mold with exact specifications and high-precision machining.

💼 Typical Use Cases

Exporters offering multiple SKUs for different markets
Brands requiring logo or pet-themed embossing
OEM/ODM projects with exclusive design rights

🛠️ Observação: Mold customization may slightly affect production speed (due to different cavity counts or cycle time), but it allows high flexibility and market differentiation.

Would you like to see samples of customized bone molds or mold design options we've done for other clients?

3. What rawhide thickness and size range is compatible with the Auto Rawhide Bone Pressing Line?

O Auto Rawhide Bone Pressing Line is designed to handle a wide range of rawhide thicknesses and sizes, making it suitable for producing various pet chew bone products based on global market requirements.

📐 Compatible Rawhide Specifications

Parâmetro	Compatible Range
Rawhide Thickness	2 mm – 8 mm (standard), up to 10 mm if softened
Rawhide Sheet Size	Comprimento: 100 mm – 600 mm

                     **Width**: 50 mm – 300 mm |

| Teor de humidade | Ideally 15%–25% (post-soaking & softening) for optimal pressing |

🔧 Application by Bone Size

Bone Size Category	Typical Rawhide Size Required	Notas
Small Bones (2.5"–4")	100 × 50 mm, 2–4 mm thick	Often cut from thinner hides; suitable for 4–6 cavity molds
Medium Bones (4"–6")	150 × 80 mm, 3–6 mm thick	Most commonly produced format
Large Bones (6"–10")	200–300 × 100–200 mm, 5–8 mm thick	May require softened or partially pre-shaped hide for deep pressing
Custom Shapes	Based on CAD or sample requirements	Tailored rawhide dimensions based on mold depth and form complexity

📌 Key Considerations

Pre-treatment is essential: Rawhide should be cleaned, soaked, softened, and optionally cut or trimmed before pressing.
Hydraulic pressure can be adjusted: to accommodate different material thicknesses without tearing or incomplete molding.
Multi-layer stacking possible: for thicker bones or layered visual effects.

🔄 If your rawhide input material exceeds these specs, we can customize the feeding mechanism and hydraulic configuration accordingly.

Would you like guidance on matching rawhide prep machinery (soaking tank, slicer, softener) with the pressing line for your specific rawhide material?

4. What is the required hydraulic pressure and power consumption of the Auto Rawhide Bone Pressing Line?

O Auto Rawhide Bone Pressing Line operates with a high-tonnage hydraulic system to ensure precise and consistent shaping of dense rawhide material. Below are the typical specifications regarding hydraulic pressure and power consumption:

🔩 Hydraulic Pressure Requirements

Bone Size / Mold Type	Recommended Hydraulic Press Capacity	Max Operating Pressure
Small Bones (2.5"–3.5")	30–60 Tons	~12–16 MPa
Medium Bones (4"–6")	80–100 Tons	~16–20 MPa
Large Bones (6"–10"+)	120–200 Tons	~20–25 MPa
Multi-Cavity or Complex Mold	150–200 Tons (or custom)	20–28 MPa (adjustable)

Hydraulic system é servo-controlled ou PLC-integrated for consistent pressure and repeatable cycle times.
The pressure can be precisely adjusted based on bone shape, thickness, and number of cavities.

⚡ Consumo de energia

Componente	Power Rating (Typical)
Hydraulic Press (Main Motor)	7.5 – 18.5 kW, depending on press tonnage
Control System (PLC + HMI)	0.5 – 1.0 kW
Auto Feeding + Discharge System	1.5 – 2.2 kW
Total Installed Power (Estimate)	10 – 25 kW

Actual operational consumption depends on duty cycle and automation level (manual vs. fully auto).
Energy-efficient hydraulic units com variable frequency drives (VFD) can be integrated to save power.

⚙️ Optional Energy-Saving Features

Oil cooling system with thermostatic control
Accumulator-assisted hydraulic boost for high-speed cycles
Standby mode for idle time power saving

🛠️ If you share your preferred bone size, mold cavity count, and automation setup, I can provide a precise configuration and kWh/hour estimate tailored to your plant.

Would you also like to receive layout drawings or foundation load requirements for the hydraulic press system?

5. What certifications does the Auto Rawhide Bone Pressing Line comply with (e.g., CE, FDA, ISO)?

O Auto Rawhide Bone Pressing Line is engineered to comply with major international certifications to meet the regulatory and quality standards required for export to global markets, especially in Europe, North America, and Asia.

✅ Available Certifications

Certificação	Escopo e importância
CE	✅ Conformidade Europeia – Required for the EU market, covering segurança mecânica, electrical protectione EMC compliance.
ISO 9001	✅ Sistema de Gestão da Qualidade – Ensures consistent product quality and traceability in design, manufacturing, and service.
FDA-compliant materials	✅ Food contact parts (e.g., mold surfaces, contact plates) can be made with FDA-grade stainless steel or PTFE if required for export to the U.S.
ISO 45001 (a pedido)	🟡 Occupational Health & Safety – For clients requiring documentation of operator safety practices and protocols.
GMP Documentation (opcional)	🟡 Good Manufacturing Practices – Customizable SOPs and QC protocols for factories producing export-grade pet treats.

📌 Notes on Certification Customization

Standard export configuration inclui CE + ISO 9001 as default.
FDA-compliant material options are offered a pedido for parts that touch rawhide directly.
Third-party verification (SGS, TUV, Intertek) can be arranged for specific country import needs.
UL/CSA compliance can be achieved for North American electrical cabinets if required.

🧾 Full documentationincluindo certificate copies, user manuals, material traceability, and electrical schematics, will be provided with the machine shipment or pre-approved during FAT (Factory Acceptance Test).

Would you like a sample CE Declaration of Conformity or material traceability sheet for your review?

6. Does the Auto Rawhide Bone Pressing Line include automatic feeding and demolding systems?

Sim, o Auto Rawhide Bone Pressing Line can be configured with automatic feeding and demolding systems to achieve high efficiency, reduced labor cost, and consistent product quality.

🤖 Included Automation Modules (Standard or Optional Based on Model)

Função	Descrição
Alimentação automática	Rawhide sheets or cut pieces are fed into the mold cavity via servo-driven or pneumatic positioning system. Ensures precision placement and reduces manual handling.
Automatic Pressing	Hydraulic press executes pressing cycle under pre-set pressure and timing for uniform molding.
Automatic Demolding	Finished bones are ejected from the mold using mechanical ejectors or air blow-off systems. Prevents sticking and deformation.
Automatic Transfer	Bones are moved to cooling conveyor or drying line for post-pressing processing. Optional integration with vision-guided robotic arms or pick-and-place units.

⚙️ Automation Level Options

Tipo de configuração	Automation Features Included	Necessidade de mão de obra
Semiautomático	Manual feeding & demolding, auto pressing only	2–3 operadores
Totalmente Automático	Auto feeding + pressing + demolding + discharge	1 operator or less
Customized Intelligent Line	Integrated with robotic arm, conveyor, sorting, and packaging	Minimal manpower

📌 Key Benefits of Automation

🔄 Improved consistency in bone size and shape
👷‍♂️ Reduced labor cost and fatigue
⚡ Faster cycle time and higher hourly output
🧼 Enhanced hygiene, fewer manual contact points

🛠️ If you specify the bone size range and production capacity target, we can recommend the optimal automation level for your factory.

Would you like to receive a layout drawing showing how the feeding and demolding systems are integrated into the full production line?

7. What is the lead time and shipping terms for the Auto Rawhide Bone Pressing Line?

O tempo de espera e shipping terms para o Auto Rawhide Bone Pressing Line are structured to ensure reliable production planning and smooth international delivery.

⏱️ Lead Time (Production & Preparation)

Scope	Estimated Timeframe
Configuração padrão	30–45 working days after down payment
Customized Molds or Automation	45–60 dias úteis depending on complexity
Full Line with Add-ons	60+ working days (includes feeders, conveyors, dryers, etc.)

✅ Lead time begins after receiving the deposit and final technical confirmation (e.g. mold drawings, automation layout, voltage specs).

🚢 Shipping Terms (Incoterms)

Prazo	Descrição
EXW	Ex Works – Buyer handles pickup, export, and shipping from our factory.
FOB	Free On Board – We deliver to the port of departure in China (e.g., Qingdao, Shanghai, Tianjin).
CFR/CNF	Cost and Freight – We arrange ocean freight to your destination port.
CIF	Cost, Insurance, Freight – Includes marine insurance during transit.
DDU/DDP (Opcional)	Delivery to your door with or without duties paid – available via forwarder on request.

📦 Packaging & Logistics

Export-grade wooden crates for all core machinery
Mold parts are individually packed and labeled
Shipping in 1×20ft or 1×40ft containers, depending on line configuration
Teste de Aceitação de Fábrica (FAT) video and remote inspection available before shipment

🧾 Full set of shipping documents will be provided: packing list, commercial invoice, bill of lading, certificate of origin, and CE/FDA/ISO documentation as applicable.

Would you like us to provide a sample shipping plan and packaging photos for a recent Auto Rawhide Bone Pressing Line order?

8. What are the warranty terms and duration for the Auto Rawhide Bone Pressing Line?

O Auto Rawhide Bone Pressing Line vem com um comprehensive warranty designed to protect your investment and ensure long-term reliability.

🛡️ Warranty Terms & Duration

Warranty Item	Coverage Details
Período de garantia	12 meses a partir da data de arrival at buyer's site ou 15 months from shipment, whichever comes first
Main Equipment	✅ Hydraulic press, frame structure, PLC system, automation units
Componentes eléctricos	✅ Inverter, servo motors, touch screen, sensors (standard brands like Siemens, Schneider, Delta, etc.)
Hydraulic System	✅ Pump, valve block, hoses – covered for material and workmanship defects
Pneumatic System	✅ Cylinders, actuators, air filters, solenoid valves
Customized Molds	✅ Covered for defeitos de fabricação (does not include normal wear and tear)

⚙️ What’s Not Covered

🔧 Wear-and-tear parts (e.g., mold seals, O-rings, filter elements)
⚡ Damage due to improper operation, force majeure, or unapproved modifications
🛠️ Consumables or parts subject to high friction without regular maintenance

🧰 Warranty Support Services

Serviço	Disponibilidade
Remote troubleshooting	✅ Free via video, phone, email, or chat during warranty
Spare parts replacement	✅ Free delivery for defective parts covered under warranty
On-site service (optional)	🟡 Available upon request, travel costs borne by buyer
Extended warranty	🟡 Can be negotiated (e.g., 24 or 36 months total)

🧾 All machines are delivered with a Warranty Certificate, a Manual do Usuário, e um Maintenance Guide to ensure easy documentation and support.

Would you like a sample copy of the warranty policy or a list of recommended spare parts for post-warranty planning?

9. What installation, commissioning, and training services are provided for the Auto Rawhide Bone Pressing Line?

O Auto Rawhide Bone Pressing Line vem com um comprehensive warranty designed to protect your investment and ensure long-term reliability.

🛡️ Warranty Terms & Duration

Warranty Item	Coverage Details
Período de garantia	12 meses a partir da data de arrival at buyer's site ou 15 months from shipment, whichever comes first
Main Equipment	✅ Hydraulic press, frame structure, PLC system, automation units
Componentes eléctricos	✅ Inverter, servo motors, touch screen, sensors (standard brands like Siemens, Schneider, Delta, etc.)
Hydraulic System	✅ Pump, valve block, hoses – covered for material and workmanship defects
Pneumatic System	✅ Cylinders, actuators, air filters, solenoid valves
Customized Molds	✅ Covered for defeitos de fabricação (does not include normal wear and tear)

⚙️ What’s Not Covered

🔧 Wear-and-tear parts (e.g., mold seals, O-rings, filter elements)
⚡ Damage due to improper operation, force majeure, or unapproved modifications
🛠️ Consumables or parts subject to high friction without regular maintenance

🧰 Warranty Support Services

Serviço	Disponibilidade
Remote troubleshooting	✅ Free via video, phone, email, or chat during warranty
Spare parts replacement	✅ Free delivery for defective parts covered under warranty
On-site service (optional)	🟡 Available upon request, travel costs borne by buyer
Extended warranty	🟡 Can be negotiated (e.g., 24 or 36 months total)

🧾 All machines are delivered with a Warranty Certificate, a Manual do Usuário, e um Maintenance Guide to ensure easy documentation and support.

Would you like a sample copy of the warranty policy or a list of recommended spare parts for post-warranty planning?

10. What are the common spare parts required for the Auto Rawhide Bone Pressing Line and how fast can they be supplied?

O Auto Rawhide Bone Pressing Line is designed for durability and continuous operation, but like any industrial system, routine maintenance and spare part replacement are essential for optimal performance. Below is a breakdown of the peças de reposição comuns and their supply timelines.

🔧 Common Spare Parts List

Nome da peça	Function / Location	Recommended Stock Level
Hydraulic Seals & O-rings	Hydraulic cylinders & valve blocks	High (consumable)
Solenoid Valves	Pneumatic & hydraulic control	Médio
Hydraulic Filter Elements	Oil purification system	Médio
Mold Inserts & Bushings	Mold wear parts (frequent shape changes)	Alto (personalizável)
Ejector Pins / Pushers	Demolding mechanism	Médio
Pressure Sensors & Proximity Switches	Position and pressure detection	Médio
PLC Control Modules	Core automation system (Siemens/Delta)	Low (rarely fail)
Touch Screen HMI	Operator interface	Baixo
Servo Motors / Drives	Feeding or mold-opening system (if used)	Baixo
Air Cylinders	Mold opening/closing in pneumatic systems	Médio
Electrical Relays & Fuses	Electrical cabinet components	Médio

🚚 Supply Lead Time

Supply Scenario	Lead Time (Typical)
Standard Spare Parts (in stock)	3–7 dias úteis via air express
Custom Mold Parts / Inserts	7–15 working days, depending on complexity
Bulk Shipment with Machine	Prepacked with equipment (on request)
Emergency Express Delivery	DHL / FedEx / UPS – 2–4 days worldwide

📦 Spare Parts Package Options

🔹 Standard Spare Kit: Sent with machine (includes basic seals, valves, filters)
🔹 1-Year Maintenance Pack: Includes all expected wear parts for the first year
🔹 Customized Pack: Based on production load, bone size, and shift schedule

🛠️ We recommend keeping a spare parts log and ordering critical components before failure para minimizar o tempo de inatividade.

Would you like a pre-quotation for a 12-month spare parts kit tailored to your expected daily capacity and bone sizes?

11. Can the Auto Rawhide Bone Pressing Line be integrated with other pet treat production equipment (e.g., cutting, drying)?

Sim, o Auto Rawhide Bone Pressing Line is specifically designed for modular integration with other pet treat production equipment, allowing you to build a fully automated and continuous production system tailored to your product type and factory layout.

🔗 Integration Compatibility

Tipo de equipamento	Integration Function	Integration Method
Rawhide Pre-treatment Equipment	Soaking, softening, cutting, trimming of rawhide sheets	Upstream connection (batch or inline)
Bone Cutting Machine (opcional)	Trims edges or shapes of oversized rawhide after pressing	Inline or manual feed
Sistemas de transporte	Transfers bones between pressing, drying, and packing stations	PLC-synchronized or sensor-triggered
Hot Air Dryer / Multi-Layer Dryer	Dries the shaped rawhide bones for shelf-stable storage	Direct feeding from demolding conveyor
Cooling Conveyor / Buffer Table	Cools the hot-pressed or dried bones before packing	Continuous or timed flow
Sorting & Counting Systems	Automatically grades or counts finished bones	Optional integration
Máquinas de embalagem	Weighing, bagging, sealing, or cartoning	End-of-line connection

📌 System Control & Automation

✅ PLC/Touch Screen pode ser centralized or separated by module
✅ Sensors and actuators can trigger downstream operations
✅ Optional robotic arms or pick-and-place units available for high-speed lines
✅ Modular design supports step-by-step upgrades over time

🏭 Example of a Fully Integrated Line

Rawhide Soaking Tank
Softening Conveyor
Rawhide Sheet Cutter
Auto Bone Pressing Line
Auto Demolding to Conveyor
Multi-layer Hot Air Dryer
Transportador de arrefecimento
Counting + Weight Sorting
Automatic Bag Packing Machine

🔄 This modular setup enables high throughput, consistent quality, and minimal labor, making it ideal for export-grade pet treat manufacturers.

Would you like a sample layout diagram or integration flowchart showing how the pressing line connects with drying and packaging units?

12. What is the expected product yield and defect rate of the Auto Rawhide Bone Pressing Line?

O Auto Rawhide Bone Pressing Line é projetado para high product yield and minimal defect rate, especially when operated under standard conditions with properly pre-treated rawhide.

📈 Expected Product Yield

Métrica	Typical Value (Standard Setup)
Product Yield	✅ ≥ 98% (finished bones vs. input rawhide pieces)
Material Utilization Rate	✅ ≥ 95% (rawhide usage efficiency)
Consistência de saída	✅ High — thanks to stable hydraulic pressure, mold alignment, and precise timing

High repeatability due to servo/PLC-controlled cycle
Optimized for multi-cavity molds with uniform pressing across all cavities
Automatic feeding & demolding further reduces handling loss

⚠️ Typical Defect Rate and Causes

Defect Type	Estimated Rate	Common Causes	Medidas Preventivas
Incomplete Molding	≤ 1%	Insufficient pressure or improper rawhide size/thickness	Correct mold setup, rawhide softening control
Bone Cracking or Splitting	≤ 0.5%	Overdry rawhide or excessive pressure	Moisture pre-conditioning, pressure calibration
Mold Misalignment Marks	≤ 0.2%	Mechanical wear or sensor drift	Periodic calibration and maintenance
Sticking in Mold	≤ 0.5%	Poor mold surface treatment or residue buildup	Apply mold release agent, regular cleaning

🛠️ In a well-maintained, fully automatic line, the overall defect rate remains ≤ 2%, with most defects being easily correctable through process tuning.

📌 Quality Optimization Recommendations

Utilização uniformly softened rawhide sheets with controlled moisture (15–25%)
Perform routine mold cleaning and lubrication
Conduta regular cycle calibration for pressure, speed, and dwell time
Monitor via production log or optional vision inspection system

Would you like a quality control checklist or a sample defect analysis report template used by leading pet treat exporters?

13. Is remote technical support or online diagnostics available for the Auto Rawhide Bone Pressing Line?

Sim, remote technical support and online diagnostics are fully available for the Auto Rawhide Bone Pressing Line, ensuring fast troubleshooting and minimized downtime—especially valuable for overseas customers.

🌐 Remote Technical Support Services

Tipo de suporte	Descrição	Disponibilidade
Online Troubleshooting	Real-time support via video call, phone, WhatsApp, or email	✅ 24–48h response
Remote Diagnostics via PLC	For PLC-equipped models (e.g., Siemens, Delta), we provide remote login access to monitor alarms, I/O status, and operation logs	✅ Sob consulta
Guided Maintenance & Repair	Step-by-step video guides, diagrams, and real-time technician walkthroughs	✅ Anytime
Atualizações de software	Remote program updates or parameter adjustments (if connected via internet or USB port)	✅ Optional
Training via Video Conference	For new operators or troubleshooting walk-throughs	✅ Scheduled

🔧 Requirements for Online Diagnostics

Artigo	Requirement/Option
PLC Model	Siemens, Delta, or compatible brands
HMI Connectivity	Ethernet or USB-based
Internet Access (Optional)	For advanced remote access via VPN or TeamViewer
Diagnostic Port	Standard RS485 or Ethernet port included

🧰 Additional Support Materials

📘 Operation Manual with troubleshooting flowcharts
🎥 Tutoriais em vídeo for common maintenance and error resolution
📄 Error code list with solutions and parameter reset procedures
🧾 Preventive maintenance checklist

🛠️ On-site support is also available upon request if remote diagnostics are not sufficient, with fast-dispatch options to key global regions.

Would you like a sample remote diagnostic report or see how VPN remote login works for one of our PLC-controlled systems?

14. What materials are used for the mold and pressing components of the Auto Rawhide Bone Pressing Line?

O molds and pressing components do Auto Rawhide Bone Pressing Line are built with high-strength, wear-resistant materials to ensure long service life, precision forming, and food safety compliance.

🔩 Materials Used for Key Components

Componente	Material Specification	Key Properties
Mold Base & Cavities	Hardened Tool Steel (e.g., Cr12MoV, SKD11, or D2)	High hardness (HRC 58–62), excellent wear resistance, impact toughness
Mold Surface Coating	Opcional Teflon/PTFE, Hard Chrome, ou Nitriding	Anti-stick, corrosion-resistant, smooth demolding
Ejector Pins / Core Inserts	Alloy Tool Steel ou Nitrided Steel	Precision fit, fatigue resistance, replaceable
Hydraulic Press Plate	High-Strength Carbon Steel (Q345 or 45# Steel)	Supports high-tonnage pressure loads
Pressing Surface Plate	304 Stainless Steel (optional for food-contact areas)	Corrosion-resistant, food-grade hygiene
Guide Rails / Linear Slides	Heat-Treated Alloy Steel with Surface Hardening	Smooth movement, minimal deformation

🧪 Optional Materials for Special Requirements

Cenário de Aplicação	Material Upgrade Available
Export to U.S. / EU	Mold contact surface can be made from FDA-compliant stainless steel
High-cycle production lines	Use of SKD11 + Nitrided coating for extreme mold longevity
Custom logo/text mold	Precision CNC machining on hardened steel with polished finish

🛠️ Durability & Maintenance

Molds typically last 300,000–500,000 cycles with routine maintenance
Ejector pins and inserts are modular and replaceable
Regular cleaning and lubrication extend component lifespan

🧾 Full material traceability and material certificates can be provided upon request, especially for export or audit-compliant production.

Would you like mold samples, a CAD design with material specifications, or a guide on how to maintain the mold set for long-term use?

15. Are there safety features or certifications integrated into the Auto Rawhide Bone Pressing Line design?

Sim, o Auto Rawhide Bone Pressing Line is equipped with comprehensive recursos de segurança and meets major safety certification standards, ensuring secure operation for operators while complying with international regulatory requirements.

🛡️ Integrated Safety Features

Recurso de segurança	Função
Emergency Stop Buttons	Located at key points (press control panel, feeding, discharge ends) for immediate machine shutdown
Two-Hand Control System	Prevents accidental start of pressing operation—both hands required to initiate pressing cycle
Safety Light Curtain (Optional)	Automatically stops pressing if any object enters hazardous zone
Safety Door Interlocks	Prevents machine operation when maintenance door or guarding is open
Hydraulic Overload Protection	Detects excess pressure and releases load to prevent mechanical damage and operator injury
Pressure & Temperature Sensors	Real-time monitoring of hydraulic/oil system to avoid overheating or failure
Insulated Electrical Cabinet	With proper grounding, overload protection, and short circuit detection
Warning Alarms & Indicator Lights	For abnormal pressure, overheating, sensor faults, or power failure

📜 Certifications & Standards

Certification / Compliance	Scope & Description	Status
Marcação CE	Complies with EU machinery directive for safety, EMC, and low voltage	✅ Included (for EU export)
ISO 12100:2010	General principles for machine safety design	✅ Implemented
ISO 13849-1 / EN 60204-1	Electrical safety and risk reduction measures for industrial machines	✅ Applied
UL/CSA Standards (Opcional)	For electrical cabinet compliance in U.S. and Canada	🟡 Optional on request
Risk Assessment File	Documented safety analysis and risk mitigation per international norms	✅ Available upon request

🧾 Documentation Supplied

📘 Operation & Safety Manual
🛠️ Maintenance Safety Procedures
📄 Declaração de Conformidade CE
🔧 Wiring Diagram & Safety Logic Circuit

⚠️ Operator safety training is also included in installation and commissioning services or can be delivered via video/manual if remote.

Would you like to review a sample Certificado CE ou machine safety layout diagram?

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