Bird Seeds Bar Processing Line

The production capacity of the Bird Seeds Bar Processing Line typically ranges from 100 kg/h to 300 kg/h, depending on the specific model and configuration selected. Factors that influence capacity include:

• Bar size and shape

• Type of raw materials used

• Level of automation

• Number of forming and cutting units

At Darin, we offer customized solutions to meet your specific production goals. Whether you're starting a small-scale operation or expanding to industrial-level output, our equipment can be tailored to your needs.

👉 For an accurate recommendation and layout design based on your production targets, feel free to contact our sales team directly.

The Bird Seeds Bar Processing Line is designed to handle a wide variety of natural and nutritious ingredients commonly used in bird seed bars. Compatible raw materials include:

✅ Seeds:

• Millet

• Sunflower seeds (hulled or unhulled)

• Flaxseed

• Canola seeds

• Safflower seeds

• Pumpkin seeds

✅ Grains & Cereals:

• Owies

• Corn grits

• Rice crisps

• Barley flakes

• Quinoa

✅ Nuts & Dried Fruits (Optional):

• Crushed peanuts

• Almond slivers

• Dried berries or raisins (as flavor enhancers)

✅ Binders & Sweeteners:

• Natural honey

• Corn syrup

• Gelatin solutions

• Plant-based binders

The line is built to ensure gentle mixing, precise shapingoraz uniform drying, preserving the nutritional value of each ingredient. Whether you're producing bars for pet birds or wild bird markets, the system offers excellent flexibility i spójność produktu.

👉 Let us know your formula or preferred ingredients, and we’ll recommend the most suitable configuration for your needs.

Tak Bird Seeds Bar Processing Line is designed with flexibility in mind and can be customized to produce a wide variety of shapes and sizes of bird seed bars. The forming and cutting system can be adjusted or replaced to meet your specific product requirements.

🔧 Supported Shapes:

• Rectangle

• Square

• Cylinder (log-style)

• Heart or other custom shapes (optional molds available)

📏 Adjustable Sizes:

• Length, width, and thickness can all be modified via the control panel or by changing the forming molds and cutter settings.

This flexibility allows manufacturers to target different bird species lub market preferences, whether for small treat bars, larger bulk snacks, or novelty shapes for added appeal.

👉 Let us know your desired product specifications, and we’ll recommend the right forming and cutting solution for your production line.

The Bird Seeds Bar Processing Line features a high level of automation, designed to enhance productivity, consistency, and ease of operation. It integrates intelligent control systems i automated modules across key stages of production:

🤖 Key Automation Features:

• Automatic Mixing – Uniform mixing of seeds, grains, and binders with adjustable speed and timing.

• Automated Feeding System – Ensures continuous and even material distribution to the forming unit.

• Precision Forming & Shaping – Mold-based forming system for consistent size and shape control.

• Automated Cutting – Synchronized cutting system with adjustable speed and size settings.

• Conveyor Transfer – Smooth, continuous transport of products between stages.

• Automatic Cooling and Drying – Ensures bars are properly set and shelf-stable before packaging.

• Touchscreen PLC Control Panel – Centralized control for adjusting parameters, monitoring production, and reducing manual intervention.

This level of automation minimizes labor, reduces operational errors, and supports stable, high-capacity production.

👉 For manufacturers seeking additional customization (e.g., automatic packaging integration), we can provide fully tailored automation solutions based on your plant layout and output goals.

The Bird Seeds Bar Processing Line complies with multiple international quality and safety standards to ensure reliability, hygiene, and global market acceptance. Key certifications include:

✅ CE Certification (Conformité Européenne)

• Ensures the machinery meets European Union safety, health, and environmental protection requirements.

✅ ISO 9001:2015 Certification

• Demonstrates compliance with a quality management system, ensuring consistent production and customer satisfaction.

✅ FDA Compliance (for Food-Contact Materials)

• All parts that come into direct contact with raw materials or finished products are made from Materiały przeznaczone do kontaktu z żywnością, takich jak stainless steel 304, and comply with FDA safety standards for food processing equipment.

✅ Other Certifications (upon request):

• SGS, UL, or other region-specific certificates can be arranged depending on your country’s import regulations.

These certifications make the processing line suitable for use in a wide range of global markets, including Europe, North America, Southeast Asia, and the Middle East.

👉 If you need specific documentation for your local market or regulatory authority, we’ll be happy to provide it.

The Bird Seeds Bar Processing Line is designed for energy efficiency and stable operation. Power requirements and energy consumption depend on the specific model, production capacity, and configuration. Below is a general overview:

⚡ Power Requirements:

• Voltage: 380V / 50Hz / 3-phase (standard industrial power; customizable based on your local requirements, e.g., 220V/60Hz, 415V, etc.)

• Total Installed Power:

  • Small-scale line: approx. 20–30 kW

  • Medium to large-scale line: approx. 40–60 kW

🔋 Energy Consumption:

• Average running consumption is typically 60–70% of the installed power during normal production.

• Daily energy consumption will vary depending on:

  • Production hours (e.g., 8 or 24 hours/day)

  • Dryer type (e.g., electric vs. gas)

  • Ambient temperature and raw material type

🌱 Energy-Efficient Features:

• Variable frequency drives (VFDs) to optimize motor usage and reduce energy waste

• Insulated drying tunnels to retain heat and lower overall consumption

• Automated control systems to reduce idle time and manage power distribution efficiently

👉 We can provide a detailed power consumption estimate based on your selected configuration and production plan. Let us know your local voltage and expected output, and we’ll tailor the solution accordingly.

Here’s a professional response to the question:

Q: What are the dimensions and weight of the full Bird Seeds Bar Processing Line?

A:

The overall dimensions and weight of the Bird Seeds Bar Processing Line depend on the specific configuration, capacity, and optional modules included. Below is a general estimate for a standard medium-capacity line:

📐 Overall Dimensions (L × W × H):

• Approximately 18–25 meters long,

• 2–3 meters wide,

• 2–2.5 meters high

Note: The layout can be adjusted based on your workshop space and production flow requirements.

⚖️ Total Weight:

• Ranges from 3,000 to 6,000 kg
  (Includes mixer, conveyor, forming machine, cutting unit, dryer, cooler, and control cabinet)

📦 Modular Structure:

• The line is built in modules (e.g., mixer, extruder, cutter, dryer), making it easier to transport, install, and maintain.

• Each machine has its own dimensions and weight, which we can provide individually for logistics and layout planning.

👉 For a tailored layout drawing and full technical specification based on your workshop size or output needs, please contact our engineering team—we’re happy to assist!

Tak Bird Seeds Bar Processing Line is fully customizable to meet your specific production requirements. At Darin, we understand that different markets and customer preferences demand flexibility in both product and process. That’s why we offer tailored solutions in the following areas:

🔧 Customizable Options:

• Bar Size and Shape: Adjustable molds and cutting systems allow for different dimensions and unique shapes.

• Zdolność produkcyjna: Choose from small-scale to industrial models ranging from 100 kg/h to 300 kg/h lub więcej.

• Surowce: Compatible with various seed blends, grains, and natural binders based on your formula.

• Layout Design: Customized layout to fit your available space and workflow.

• Poziom automatyzacji: Options to increase or reduce automation based on labor availability and budget.

• Voltage and Power Configuration: Adapted to your local electrical standards (e.g., 220V/60Hz, 380V/50Hz).

• Branding and Packaging Integration: Optional modules for automatic packaging, labeling, or logo embossing.

We work closely with each client to ensure the line is optimized for maximum efficiency, minimal wasteoraz excellent product consistency.

👉 Share your production goals, available space, and product specs, and we’ll create a customized solution just for you.

The average lead time for the Bird Seeds Bar Processing Line after order placement typically ranges from 30 to 60 days, depending on several factors:

⏳ Lead Time Factors:

• Personalizacja: If you require specific modifications (e.g., size, shape, or automation level), this may extend the lead time slightly.

• Zdolność produkcyjna: Larger orders or high-capacity lines may require additional manufacturing time.

• Current Production Schedule: Availability and prioritization in our manufacturing queue.

• Logistics and Shipping: Delivery time depends on your location and preferred shipping method.

We aim to keep lead times as short as possible without compromising quality, and we’ll provide you with an estimated delivery date once your order is confirmed.

👉 To ensure timely delivery, please share any specific deadlines or shipping requirements, and our team will assist you with the planning process.

Tak Bird Seeds Bar Processing Line is constructed with high-quality, food-grade materials to ensure safety, durability, and compliance with industry standards. The key materials used in its construction include:

Food-Grade Materials:

• Stainless Steel (304 and 316 grades):
  The primary material used for components that come into direct contact with food (seeds, grains, and finished bars). Stainless steel is corrosion-resistant, easy to cleanoraz non-reactive, making it ideal for food processing equipment.

• Food-Grade Plastics:
  Some non-contact parts, such as certain conveyors or housings, may use food-grade plastics that meet international safety standards.

• Rubber and Seals:
  FDA-approved rubber and seals are used in places that require flexible, secure connections to prevent contamination.

Non-Food-Grade Materials:

• Structural Components:
  Other non-food-contact parts such as the frame and base may be made from durable carbon steel or coated steel to provide strength and stability.

All materials used in the processing line are compliant with international food safety standards, takich jak FDA i EU regulations, ensuring the safety and hygiene of the production process.

👉 If you require specific documentation or certifications for food safety compliance, we can provide those upon request.