Braid Chews Production Line

Our Braid Chews Production Line is designed for fully automatic and continuous production of various braided dog treats. By using one tri-color extruder together with the braiding system, the line can produce multiple shapes, colors, and textures.

✔ Standard Braided Dog Chews

3-strand braided sticks in adjustable diameter and length.

✔ Multi-Color Braided Chews

2-color or 3-color braids made by natural pigments.

✔ Rope & Twisted Chews

Simple twist, double twist, spiral rope chews.

✔ Flat Braided Chews

Ribbon-style or belt-style braids for softer chewing.

✔ Filled-Center Braided Chews

Hollow or soft-filled braided sticks using optional dies.

✔ Semi-Moist & Soft Braided Chews

Chews with higher moisture, suitable for puppies and senior dogs.

✔ Functional Dental Braided Chews

Formulas with mint, calcium, enzymes, or joint-care additives.

✔ Custom Braided Shapes

Ring-shaped, loop-style, knot-end, or bone-shaped braids.

The capacity of our braided dog chews machine depends on the number of strands, product size, and formulation. Under standard production settings:

✔ Standard Capacity

150–250 kg/h
(Using 1 set tri-color extruder + automatic braiding system)

✔ Capacity Range by Product Type

• 3-strand braided chews: 150–250 kg/h
• 2-color or 3-color braided chews: 140–230 kg/h
• Flat braided chews: 120–200 kg/h
• Twisted rope chews: 150–260 kg/h
• Soft/semi-moist braided chews: 100–180 kg/h (depending on moisture)

✔ Factors That Affect Output

• Moisture level & formula composition
• Extrusion temperature & screw speed
• Die size and braid tightness
• Drying curve (for dry chews)

Capacity: 150–250 kg/h (standard model)
Fully automatic, continuous, high-stability output.

Our braid chews production line supports a wide range of raw materials commonly used in dog treat manufacturing. These ingredients ensure good extrusion performance, stable braiding, and safe chewing texture.

✔ Main Base Materials

• Starch (corn starch, potato starch, tapioca starch)
• Vegetable protein (soy protein, wheat protein, pea protein)
• Gelatin or collagen
• Glycerin / sorbitol (for moisture & softness)
• Wheat flour or rice flour

✔ Meat & Flavor Additives

• Chicken powder
• Beef powder
• Fish meal
• Liver powder
• Natural flavors & attractants

✔ Functional Nutritional Additives

• Calcium
• Vitamins & minerals
• Omega-3 oils
• Glucosamine & chondroitin (joint support)

✔ Natural Colorants

• Carrot powder (orange)
• Spinach powder (green)
• Beetroot powder (red)
• Carbon black / cocoa powder (brown)

✔ Optional Ingredients for Special Products

• Dental & enzyme additives
• Mint for fresh-breath chews
• Plant fibers for better chewing texture
• Herbal extracts (parsley, chamomile, etc.)

The braid chews machine can process starch-based, protein-based, meat-flavored, and functional additive formulations, allowing you to produce standard, multi-color, and functional braided dog chews.

Our Braid Chews Production Line is designed for high automation and requires very few workers.

✔ Standard Operation

1–2 operators

• 1 person to monitor extrusion, feeding, color dosing
• 1 person to handle cutting, transfer, and packing (optional)

✔ In Fully Automatic Mode

With automatic feeding, cutting, conveying, and drying:
Only 1 operator is required to oversee the entire line.

✔ Labor Requirements by Production Scale

• Small/medium factory: 1–2 operators
• High-volume factory: 2 operators (for continuous packing)

✔ Why So Few Operators?

• Automatic tri-color extrusion
• Automatic braiding system
• Automatic cutting & length control
• Optional automatic dryer + conveyor
• Real-time PLC monitoring

Yes. Our Braid Chews Production Line is designed with flexible molds and a tri-color extrusion system, allowing a wide variety of customization options.

✔ Different Sizes

The machine supports:

• Various diameters (6–20 mm)
• Adjustable lengths (5–25 cm)
• Tight or loose braiding density
• Flat or round profiles

All sizes can be changed by simply replacing dies and adjusting the braiding speed.

✔ Different Shapes

The system can produce:

• 3-strand braided sticks
• Flat braids / ribbon braids
• Twisted rope chews
• Spiral shapes
• Knot-end braids
• Loop and ring shapes
• Bone-style braided treats

Custom molds are also available.

✔ Different Colors

With the tri-color extruder, you can make:

• Single-color chews
• Two-color braided chews
• Three-color braided chews
• Mixed multi-color patterns

Colors use natural powders like spinach, carrot, beetroot, cocoa, etc.

Our Braid Chews Production Line is compact and designed for easy installation in both new and existing pet treat factories.

✔ Required Factory Space

A standard production setup (extruder + braiding system + cutter + conveyor/dryer) requires:

• Total space: 80–120 m²
• Minimum line length: 12–18 meters
• Recommended ceiling height: ≥ 3 meters

Space includes operation area, raw material area, and walkway access.

Typical Layout

• Extruder zone
• Braiding & cutting zone
• Conveying/drying zone
• Packing area (optional)

We can also customize a compact layout if your workshop area is limited.

✔ Required Power Supply

The machine is available in multiple configurations to match your country’s electrical standards.

Standard Power

• 380V / 50Hz / 3-phase
• Optional Power Configurations
• 415V / 50Hz / 3-phase
• 220V / 60Hz / 3-phase
• 480V / 60Hz / 3-phase (North America & Latin America)

All motors, control cabinets, and heating zones can be customized according to your local electrical requirements.

✔ Air & Water Requirements

• Compressed air: 0.6–0.8 MPa
• Cooling water: Closed-loop water system (recommended)

Yes, the Braid Dog Chews Processing Line typically requires a specific factory layout or footprint to ensure smooth operation, optimize workflow, and meet safety and efficiency standards. Here’s a general overview of the factors to consider for the layout and footprint:

🏭 Factory Layout Requirements:

1. Space for Equipment:

   • The full processing line includes several pieces of equipment such as mixers, extruders, presses, ovens, cooling systems, and packaging machines.

   • Ensure that there is sufficient floor space for each of these components, along with enough clearance for maintenance and operational movement.

   • Typical Footprint: The total space required can vary depending on the scale and level of automation of the line. For a standard line, you may need around 200 to 500 square meters of space.

2. Material Flow:

   • Plan for the flow of materials through the production process to minimize backtracking or unnecessary movement.

     • Raw Material Storage Area: Space for storing ingredients like starch, glycerine, meat powder, etc.

     • Production Area: Should allow for a smooth transition between the mixing, shaping, baking, and cooling phases.

     • Packaging Area: Ideally located near the final stage to streamline the process.

   • Make sure there is enough room between machines for workers to operate them safely.

3. Access and Maintenance:

   • Ensure that there is adequate access to each machine for maintenance, repairs, and cleaning.

   • Leave sufficient space between machines and workstations to allow personnel to perform preventive maintenance and repairs without difficulty.

4. Utility Access Points:

   • The layout should allow for easy connection to electricity, water, compressed air, and ventilation systems.

   • Ensure the power supply and compressed air systems are easily accessible and meet the equipment’s requirements.

   • Water drainage systems should be planned near cleaning areas and equipment like ovens or cooling systems that require water.

⚙️ Machine Placement and Workflow:

1. Mixing and Preparation Area:

   • This is where raw ingredients are combined. It’s usually located at the start of the line and should be spacious enough to accommodate mixers and ingredient silos.

2. Shaping and Braiding Area:

   • This area requires ample space for the extruder or braiding machines. Proper ventilation should be considered here, as some machines may emit heat or moisture.

3. Baking or Drying Area:

   • Ovens or dryers should be placed in a well-ventilated area. Depending on your layout, you may also need exhaust systems to manage heat and fumes.

4. Cooling and Packaging Area:

   • The cooling system is typically placed after the baking or drying area. The packaging machines are located afterward, near the exit for easy transfer of finished products.

   • Space for finished products storage or temporary holding should also be planned.

🔌 Power Supply and Utility Considerations:

• Power Distribution: Ensure that your facility’s electrical system can support the power requirements (e.g., 380V three-phase power).

• Compressed Air Supply: Ensure you have the required air pressure and volume to run pneumatic systems across the line.

• Water Supply: Ensure an adequate water supply for cooling systems and cleaning purposes.

• Ventilation: Proper ventilation is required in areas with heat-generating machines like ovens or extruders.

🔧 Safety and Compliance:

• Safety Clearance: Follow safety guidelines regarding machine clearance and operator access. There should be appropriate emergency exits and fire safety systems in place.

• Compliance with Standards: Ensure the layout complies with local regulatory standards for hygiene, safety, and environmental protection.

🔄 Scalability and Flexibility:

• If your business plans to expand production in the future, consider leaving extra space for adding machines or upgrading capacity. A flexible layout will help accommodate future growth without requiring significant modifications.

🚚 Logistics:

• Ensure there is a loading/unloading dock for easy delivery of raw materials and shipping of finished products.

• Consider the workflow efficiency when designing storage areas and delivery routes within the factory.

In summary, careful planning of the factory layout is essential for optimizing the production process, ensuring safety, and maintaining efficiency. The exact layout will depend on the specific scale and configuration of your Braid Dog Chews Processing Line, but it’s important to account for adequate space, utilities, and safety measures. Would you like assistance with specific layout recommendations?

The price and delivery time depend on the configuration you choose (extruder size, dryer type, automation level). Below is the standard supplier-level information.

✔ Price Range

Our Braid Chews Production Line typically costs:

US$25,000 – US$65,000

Depending on:

• Extruder model (single-color / tri-color)

• Automatic braiding system

• Cutting system type

• Dryer configuration (electric / gas / multi-layer)

• Custom molds and color dosing units

A full automatic tri-color braided chew line normally falls between:
US$38,000 – US$55,000

✔ Delivery Time

Standard delivery is:

30–45 working days

Including:

• Production of the extruder

• Braiding system assembly

• Electrical control cabinet

• Test running before shipment

Urgent orders

We can arrange 20–25 days fast delivery if required.

✔ What’s Included in the Price

• Complete production line

• Standard molds

• Formulas & processing parameters

• Installation manual

• Remote training & technical support

Price: US$25,000–65,000
Delivery Time: 30–45 days