Top 10 Dog Food Production Line Supplier 2025: Which Companies Lead the Industry?
Preparare il cibo secco per cani fatto in casa è un modo gratificante per garantire al suo animale domestico un'alimentazione equilibrata.
08/31/2025
00:13
Il Auto Rawhide Bone Pressing Line is a fully automated, high-precision industrial system engineered to press pre-cleaned, softened, and pre-cut rawhide sheets into various pet chew bone shapes (such as pressed bones, knotted bones, and novelty forms) using a high-tonnage hydraulic press.
The line integrates automatic feeding, accurate positioning, high-pressure forming, mold release, and output counting, supporting multi-cavity mold customization to meet diverse shape and size demands across global markets (e.g., the US and EU).
This system is widely adopted by medium-to-large-scale pet food manufacturers, particularly those focused on export markets, private-label production, and branded pet chew lines, enabling standardized, efficient, and hygienic mass production.
Used for Rawhide Bone & Cheese Production.
| Modello | Uscita | Capacità installata |
|---|---|---|
| DR – 60T | 720pcs/h | 7,5 kW |
Vuoi creare un prodotto alimentare per animali domestici unico? Offriamo servizi di personalizzazione completi, dall'ideazione alla produzione finale. Il nostro team di ingegneri utilizza CAD e modellazione 3D per dare vita alle tue idee, in modo rapido e preciso. Lavoriamo insieme per costruire il tuo prossimo best-seller.
The Auto Rawhide Bone Pressing Line is a highly automated system designed to efficiently mix, form, and process nutritious seed-based bars. Below are the componenti chiave and their roles in the production process:
① Armadio di controllo
2. Macchina di smistamento
③ Conveyor
④ Braccio robotico
⑤ Pressing Machine
The Auto Rawhide Bone Pressing Line is a purpose-built, fully automated system designed to transform pretreated rawhide sheets into uniformly shaped pet chew bones through a controlled hydraulic pressing cycle. Understanding how the line works is crucial for factories aiming to scale up production while maintaining product quality, hygiene, and efficiency.
Il Linea di lavorazione delle barre di semi per uccelli funziona attraverso un processo completamente automatizzato, che comprende i seguenti passaggi chiave:
L'intero processo è controllato da un sistema PLC centrale, garantendo efficienza, coerenza e un intervento manuale minimo.
This automated workflow ensures high output, product consistency, and compliance with food safety regulations. Whether you’re producing classic pressed bones or customized pet chew shapes, this line delivers a scalable, low-labor solution for competitive manufacturing.
📩 Contact us for layout drawings, 3D videos, and full system proposals tailored to your factory.
Scegliere il Darin Auto Rawhide Bone Pressing Line significa investire in prestazioni, affidabilità e innovazione—il tutto supportato da anni di esperienza nei macchinari per la lavorazione alimentare. Ecco perché i principali produttori mondiali di alimenti e snack per animali domestici scelgono Darin:
I motori di Darin Machinery provengono da WEG, con una garanzia di 3 anni in tutto il mondo, o da Siemens.
Le parti elettriche sono di ABB o Schneider, facili da trovare al mercato locale.
Il PLC e i touch screen di Siemens, in Germania, sono utilizzati da Darin Machinery per garantire un funzionamento più semplice e una riduzione dei requisiti di manodopera.
Quando si verificano dei guasti, i touch screen di Darin Machinery visualizzano le informazioni pertinenti, facilitando la diagnosi e la risoluzione rapida dei problemi.
Gli armadi di controllo di Darin Machinery sono dotati di una tensione sicura di 24 V, che garantisce la sicurezza dell'operatore anche in caso di perdite elettriche.
Darin Machinery include tre tipi di protezioni per sovracorrente, sovratensione e surriscaldamento, per garantire la sicurezza della macchina e dell'operatore.
Il servo segue le dimensioni del taglio con maggiore precisione, il taglio a rotazione può tagliare prodotti molto resistenti, come i prodotti in pelle bovina, e la taglierina non taglia il nastro trasportatore.
L'estremità del nastro trasportatore ha un raggio di sterzata ridotto, il che rende più fluido il trasporto del materiale.
I suoi componenti sono predisposti per uno smontaggio rapido, garantendo così una manutenzione efficiente e un funzionamento igienico.
Tutti i corpi di copertura, i nastri a rete e le parti a contatto con i materiali di Darin Machinery sono realizzati in acciaio inox 304 di grado alimentare, per garantire una durata e una sicurezza superiori.
Darin® Machinery è il principale produttore mondiale di linee di produzione per alimenti per animali domestici; Darin® fornisce soluzioni complete e complete per la produzione di tutti i tipi di alimenti, snack e prodotti per la salute degli animali domestici.
Tutti i macchinari sono certificati con l'approvazione europea CE e la certificazione ISO 9001.
■ Disponibile in oltre 99 paesi, tra cui USA, Germania, Giappone, Italia, Emirati Arabi Uniti, Australia ecc.
Fornitore di macchinari di General Mills, Kelloggs, Melinda, Bill Gates Foundation e Wanpi.
■ Oltre 290 brevetti di invenzione e brevetti di modello di utilità.
■ Impresa high-tech certificata dal governo.
■ Membro dell'APPA (USA) e Vicepresidente dell'Unità SDPIA.
■ Produttore professionale di macchinari alimentari con 18 anni di esperienza.
La nostra vasta gamma di prodotti comprende linee di produzione per alimenti secchi, umidi, semi-umidi e crudi per animali domestici, oltre a leccornie comuni come biscotti, carne secca, masticatori dentali, masticatori di rawhide e leccornie per l'addestramento. Inoltre, offriamo varie linee di produzione di macchinari alimentari, macchine per snack puff, macchine per barrette energetiche e attrezzature di supporto.
Le attrezzature di Darin Machinery sono operative in oltre 99 paesi e regioni, tra cui Stati Uniti, Germania, Giappone, Italia, Spagna, Paesi Bassi, Australia, Canada, Olanda, Arabia Saudita, Brasile, Messico, Indonesia, Thailandia e altri ancora. Darin Machinery serve clienti rinomati in tutto il mondo, tra cui General Mills, Kellogg's e la Fondazione Bill & Melinda Gates, tra i principali fornitori di alimenti per animali domestici.
When purchasing the Auto Rawhide Bone Pressing Line, you might be interested in the following questions.
Il capacità di produzione del Auto Rawhide Bone Pressing Line under standard operation typically depends on several factors, such as:
Mold cavity count (single, double, or multi-cavity)
Hydraulic press tonnage and speed
Bone size and shape
Degree of automation (manual vs. auto loading/unloading)
| Mold Type | Bone Size | Cycle Time (sec) | Cavities per Mold | Estimated Capacity (pcs/hour) |
|---|---|---|---|---|
| Small Bones | 2.5"–3.5" | 10–15 | 4–6 | 960–2,160 pcs/hour |
| Medium Bones | 4"–6" | 12–20 | 2–4 | 360–1,200 pcs/hour |
| Large Bones | 6"–10"+ | 20–30 | 1–2 | 120–360 pcs/hour |
💡 Typical average for a multi-cavity fully automatic line is 1,000–1,500 pieces/hour for standard 3–6 inch bones.
Rawhide material condition (thickness, moisture content)
Pressing cycle time optimization
Automated feeding & demolding
Operator efficiency (if semi-automatic)
If you let me know the mold size, number of cavities, and press model (e.g., 100T/200T hydraulic press), I can provide a more precise capacity estimate tailored to your configuration.
Sì, il Auto Rawhide Bone Pressing Line fully supports customized mold sizes and shapes to meet diverse market demands.
| Aspetto | Customizable Options |
|---|---|
| Bone Size | Da 2 inches to 10+ inches (or even larger upon request) |
| Bone Shape | Press bone, knotted bone, twisted bone, donut shape, dumbbell, heart, ring, etc. |
| Mold Cavities | Single-cavity, double-cavity, or multi-cavity molds based on bone dimensions |
| Client Branding | Logo embossing or engraved designs on the mold face for private labeling |
| Regional Preferences | Shapes/styles based on US, EU, Middle East, Japan, etc. preferenze di mercato |
| Material & Finish | High-grade tool steel molds with custom surface treatment for durability |
Tu fornisci: drawing, sample, or CAD file of your desired bone shape.
We design: tailor the mold to fit your product and press model (including tonnage requirements).
You confirm: digital rendering or sample test for approval.
We manufacture: mold with exact specifications and high-precision machining.
Exporters offering multiple SKUs for different markets
Brands requiring logo or pet-themed embossing
OEM/ODM projects with exclusive design rights
🛠️ Nota: Mold customization may slightly affect production speed (due to different cavity counts or cycle time), but it allows high flexibility and market differentiation.
Would you like to see samples of customized bone molds or mold design options we've done for other clients?
Il Auto Rawhide Bone Pressing Line is designed to handle a wide range of rawhide thicknesses and sizes, making it suitable for producing various pet chew bone products based on global market requirements.
| Parametro | Compatible Range |
|---|---|
| Rawhide Thickness | 2 mm – 8 mm (standard), up to 10 mm if softened |
| Rawhide Sheet Size | Lunghezza: 100 mm – 600 mm |
**Width**: 50 mm – 300 mm |
| Contenuto di umidità | Ideally 15%–25% (post-soaking & softening) for optimal pressing |
| Bone Size Category | Typical Rawhide Size Required | Note |
|---|---|---|
| Small Bones (2.5"–4") | 100 × 50 mm, 2–4 mm thick | Often cut from thinner hides; suitable for 4–6 cavity molds |
| Medium Bones (4"–6") | 150 × 80 mm, 3–6 mm thick | Most commonly produced format |
| Large Bones (6"–10") | 200–300 × 100–200 mm, 5–8 mm thick | May require softened or partially pre-shaped hide for deep pressing |
| Custom Shapes | Based on CAD or sample requirements | Tailored rawhide dimensions based on mold depth and form complexity |
Pre-treatment is essential: Rawhide should be cleaned, soaked, softened, and optionally cut or trimmed before pressing.
Hydraulic pressure can be adjusted: to accommodate different material thicknesses without tearing or incomplete molding.
Multi-layer stacking possible: for thicker bones or layered visual effects.
🔄 If your rawhide input material exceeds these specs, we can customize the feeding mechanism and hydraulic configuration accordingly.
Would you like guidance on matching rawhide prep machinery (soaking tank, slicer, softener) with the pressing line for your specific rawhide material?
Il Auto Rawhide Bone Pressing Line operates with a high-tonnage hydraulic system to ensure precise and consistent shaping of dense rawhide material. Below are the typical specifications regarding hydraulic pressure and power consumption:
| Bone Size / Mold Type | Recommended Hydraulic Press Capacity | Max Operating Pressure |
|---|---|---|
| Small Bones (2.5"–3.5") | 30–60 Tons | ~12–16 MPa |
| Medium Bones (4"–6") | 80–100 Tons | ~16–20 MPa |
| Large Bones (6"–10"+) | 120–200 Tons | ~20–25 MPa |
| Multi-Cavity or Complex Mold | 150–200 Tons (or custom) | 20–28 MPa (adjustable) |
Hydraulic system È servo-controlled o PLC-integrated for consistent pressure and repeatable cycle times.
The pressure can be precisely adjusted based on bone shape, thickness, and number of cavities.
| Componente | Power Rating (Typical) |
|---|---|
| Hydraulic Press (Main Motor) | 7.5 – 18.5 kW, depending on press tonnage |
| Control System (PLC + HMI) | 0.5 – 1.0 kW |
| Auto Feeding + Discharge System | 1.5 – 2.2 kW |
| Total Installed Power (Estimate) | 10 – 25 kW |
Actual operational consumption depends on duty cycle and automation level (manual vs. fully auto).
Energy-efficient hydraulic units con variable frequency drives (VFD) can be integrated to save power.
Oil cooling system with thermostatic control
Accumulator-assisted hydraulic boost for high-speed cycles
Standby mode for idle time power saving
🛠️ If you share your preferred bone size, mold cavity count, and automation setup, I can provide a precise configuration and kWh/hour estimate tailored to your plant.
Would you also like to receive layout drawings or foundation load requirements for the hydraulic press system?
Il Auto Rawhide Bone Pressing Line is engineered to comply with major international certifications to meet the regulatory and quality standards required for export to global markets, especially in Europe, North America, and Asia.
| Certificazione | Ambito e significato |
|---|---|
| CE | ✅ Conformità europea – Required for the EU market, covering sicurezza meccanica, electrical protectione EMC compliance. |
| ISO 9001 | ✅ Sistema di gestione della qualità – Ensures consistent product quality and traceability in design, manufacturing, and service. |
| FDA-compliant materials | ✅ Food contact parts (e.g., mold surfaces, contact plates) can be made with FDA-grade stainless steel or PTFE if required for export to the U.S. |
| ISO 45001 (su richiesta) | 🟡 Occupational Health & Safety – For clients requiring documentation of operator safety practices and protocols. |
| GMP Documentation (opzionale) | 🟡 Good Manufacturing Practices – Customizable SOPs and QC protocols for factories producing export-grade pet treats. |
Standard export configuration include CE + ISO 9001 as default.
FDA-compliant material options are offered su richiesta for parts that touch rawhide directly.
Third-party verification (SGS, TUV, Intertek) can be arranged for specific country import needs.
UL/CSA compliance can be achieved for North American electrical cabinets if required.
🧾 Full documentation, tra cui certificate copies, user manuals, material traceability, and electrical schematics, will be provided with the machine shipment or pre-approved during FAT (Factory Acceptance Test).
Would you like a sample CE Declaration of Conformity or material traceability sheet for your review?
Sì, il Auto Rawhide Bone Pressing Line can be configured with automatic feeding and demolding systems to achieve high efficiency, reduced labor cost, and consistent product quality.
| Funzione | Descrizione |
|---|---|
| Alimentazione automatica | Rawhide sheets or cut pieces are fed into the mold cavity via servo-driven or pneumatic positioning system. Ensures precision placement and reduces manual handling. |
| Automatic Pressing | Hydraulic press executes pressing cycle under pre-set pressure and timing for uniform molding. |
| Automatic Demolding | Finished bones are ejected from the mold using mechanical ejectors or air blow-off systems. Prevents sticking and deformation. |
| Automatic Transfer | Bones are moved to cooling conveyor or drying line for post-pressing processing. Optional integration with vision-guided robotic arms or pick-and-place units. |
| Tipo di configurazione | Automation Features Included | Requisiti di manodopera |
|---|---|---|
| Semiautomatico | Manual feeding & demolding, auto pressing only | 2–3 operatori |
| Completamente automatico | Auto feeding + pressing + demolding + discharge | 1 operator or less |
| Customized Intelligent Line | Integrated with robotic arm, conveyor, sorting, and packaging | Minimal manpower |
🔄 Improved consistency in bone size and shape
👷♂️ Reduced labor cost and fatigue
⚡ Faster cycle time and higher hourly output
🧼 Enhanced hygiene, fewer manual contact points
🛠️ If you specify the bone size range and production capacity target, we can recommend the optimal automation level for your factory.
Would you like to receive a layout drawing showing how the feeding and demolding systems are integrated into the full production line?
Il tempi di consegna e shipping terms per il Auto Rawhide Bone Pressing Line are structured to ensure reliable production planning and smooth international delivery.
| Scope | Estimated Timeframe |
|---|---|
| Configurazione standard | 30–45 working days after down payment |
| Customized Molds or Automation | 45–60 giorni lavorativi depending on complexity |
| Full Line with Add-ons | 60+ working days (includes feeders, conveyors, dryers, etc.) |
✅ Lead time begins after receiving the deposit and final technical confirmation (e.g. mold drawings, automation layout, voltage specs).
| Termine | Descrizione |
|---|---|
| EXW | Ex Works – Buyer handles pickup, export, and shipping from our factory. |
| FOB | Free On Board – We deliver to the port of departure in China (e.g., Qingdao, Shanghai, Tianjin). |
| CFR/CNF | Cost and Freight – We arrange ocean freight to your destination port. |
| CIF | Cost, Insurance, Freight – Includes marine insurance during transit. |
| DDU/DDP (Opzionale) | Delivery to your door with or without duties paid – available via forwarder on request. |
Export-grade wooden crates for all core machinery
Mold parts are individually packed and labeled
Shipping in 1×20ft or 1×40ft containers, depending on line configuration
Test di accettazione in fabbrica (FAT) video and remote inspection available before shipment
🧾 Full set of shipping documents will be provided: packing list, commercial invoice, bill of lading, certificate of origin, and CE/FDA/ISO documentation as applicable.
Would you like us to provide a sample shipping plan and packaging photos for a recent Auto Rawhide Bone Pressing Line order?
Il Auto Rawhide Bone Pressing Line viene fornito con un comprehensive warranty designed to protect your investment and ensure long-term reliability.
| Warranty Item | Coverage Details |
|---|---|
| Periodo di garanzia | 12 mesi dalla data di arrival at buyer's site o 15 months from shipment, whichever comes first |
| Main Equipment | ✅ Hydraulic press, frame structure, PLC system, automation units |
| Componenti elettrici | ✅ Inverter, servo motors, touch screen, sensors (standard brands like Siemens, Schneider, Delta, etc.) |
| Hydraulic System | ✅ Pump, valve block, hoses – covered for material and workmanship defects |
| Pneumatic System | ✅ Cylinders, actuators, air filters, solenoid valves |
| Customized Molds | ✅ Covered for difetti di fabbricazione (does not include normal wear and tear) |
🔧 Wear-and-tear parts (e.g., mold seals, O-rings, filter elements)
⚡ Damage due to improper operation, force majeure, or unapproved modifications
🛠️ Consumables or parts subject to high friction without regular maintenance
| Servizio | Disponibilità |
|---|---|
| Remote troubleshooting | ✅ Free via video, phone, email, or chat during warranty |
| Spare parts replacement | ✅ Free delivery for defective parts covered under warranty |
| On-site service (optional) | 🟡 Available upon request, travel costs borne by buyer |
| Extended warranty | 🟡 Can be negotiated (e.g., 24 or 36 months total) |
🧾 All machines are delivered with a Warranty Certificate, a Manuale utente, e un Maintenance Guide to ensure easy documentation and support.
Would you like a sample copy of the warranty policy or a list of recommended spare parts for post-warranty planning?
Il Auto Rawhide Bone Pressing Line viene fornito con un comprehensive warranty designed to protect your investment and ensure long-term reliability.
| Warranty Item | Coverage Details |
|---|---|
| Periodo di garanzia | 12 mesi dalla data di arrival at buyer's site o 15 months from shipment, whichever comes first |
| Main Equipment | ✅ Hydraulic press, frame structure, PLC system, automation units |
| Componenti elettrici | ✅ Inverter, servo motors, touch screen, sensors (standard brands like Siemens, Schneider, Delta, etc.) |
| Hydraulic System | ✅ Pump, valve block, hoses – covered for material and workmanship defects |
| Pneumatic System | ✅ Cylinders, actuators, air filters, solenoid valves |
| Customized Molds | ✅ Covered for difetti di fabbricazione (does not include normal wear and tear) |
🔧 Wear-and-tear parts (e.g., mold seals, O-rings, filter elements)
⚡ Damage due to improper operation, force majeure, or unapproved modifications
🛠️ Consumables or parts subject to high friction without regular maintenance
| Servizio | Disponibilità |
|---|---|
| Remote troubleshooting | ✅ Free via video, phone, email, or chat during warranty |
| Spare parts replacement | ✅ Free delivery for defective parts covered under warranty |
| On-site service (optional) | 🟡 Available upon request, travel costs borne by buyer |
| Extended warranty | 🟡 Can be negotiated (e.g., 24 or 36 months total) |
🧾 All machines are delivered with a Warranty Certificate, a Manuale utente, e un Maintenance Guide to ensure easy documentation and support.
Would you like a sample copy of the warranty policy or a list of recommended spare parts for post-warranty planning?
Il Auto Rawhide Bone Pressing Line is designed for durability and continuous operation, but like any industrial system, routine maintenance and spare part replacement are essential for optimal performance. Below is a breakdown of the pezzi di ricambio comuni and their supply timelines.
| Nome della parte | Function / Location | Recommended Stock Level |
|---|---|---|
| Hydraulic Seals & O-rings | Hydraulic cylinders & valve blocks | High (consumable) |
| Solenoid Valves | Pneumatic & hydraulic control | Medio |
| Hydraulic Filter Elements | Oil purification system | Medio |
| Mold Inserts & Bushings | Mold wear parts (frequent shape changes) | Alto (personalizzabile) |
| Ejector Pins / Pushers | Demolding mechanism | Medio |
| Pressure Sensors & Proximity Switches | Position and pressure detection | Medio |
| PLC Control Modules | Core automation system (Siemens/Delta) | Low (rarely fail) |
| Touch Screen HMI | Operator interface | Basso |
| Servo Motors / Drives | Feeding or mold-opening system (if used) | Basso |
| Air Cylinders | Mold opening/closing in pneumatic systems | Medio |
| Electrical Relays & Fuses | Electrical cabinet components | Medio |
| Supply Scenario | Lead Time (Typical) |
|---|---|
| Standard Spare Parts (in stock) | 3–7 working days via air express |
| Custom Mold Parts / Inserts | 7–15 working days, depending on complexity |
| Bulk Shipment with Machine | Prepacked with equipment (on request) |
| Emergency Express Delivery | DHL / FedEx / UPS – 2–4 days worldwide |
🔹 Standard Spare Kit: Sent with machine (includes basic seals, valves, filters)
🔹 1-Year Maintenance Pack: Includes all expected wear parts for the first year
🔹 Customized Pack: Based on production load, bone size, and shift schedule
🛠️ We recommend keeping a spare parts log and ordering critical components before failure per ridurre al minimo i tempi di inattività.
Would you like a pre-quotation for a 12-month spare parts kit tailored to your expected daily capacity and bone sizes?
Sì, il Auto Rawhide Bone Pressing Line is specifically designed for modular integration with other pet treat production equipment, allowing you to build a fully automated and continuous production system tailored to your product type and factory layout.
| Tipo di apparecchiatura | Integration Function | Integration Method |
|---|---|---|
| Rawhide Pre-treatment Equipment | Soaking, softening, cutting, trimming of rawhide sheets | Upstream connection (batch or inline) |
| Bone Cutting Machine (opzionale) | Trims edges or shapes of oversized rawhide after pressing | Inline or manual feed |
| Sistemi di trasporto | Transfers bones between pressing, drying, and packing stations | PLC-synchronized or sensor-triggered |
| Hot Air Dryer / Multi-Layer Dryer | Dries the shaped rawhide bones for shelf-stable storage | Direct feeding from demolding conveyor |
| Cooling Conveyor / Buffer Table | Cools the hot-pressed or dried bones before packing | Continuous or timed flow |
| Sorting & Counting Systems | Automatically grades or counts finished bones | Optional integration |
| Macchine per l'imballaggio | Weighing, bagging, sealing, or cartoning | End-of-line connection |
✅ PLC/Touch Screen può essere centralized or separated by module
✅ Sensors and actuators can trigger downstream operations
✅ Optional robotic arms or pick-and-place units available for high-speed lines
✅ Modular design supports step-by-step upgrades over time
Rawhide Soaking Tank
Softening Conveyor
Rawhide Sheet Cutter
Auto Bone Pressing Line
Auto Demolding to Conveyor
Multi-layer Hot Air Dryer
Convogliatore di raffreddamento
Counting + Weight Sorting
Automatic Bag Packing Machine
🔄 This modular setup enables high throughput, consistent quality, and minimal labor, making it ideal for export-grade pet treat manufacturers.
Would you like a sample layout diagram or integration flowchart showing how the pressing line connects with drying and packaging units?
Il Auto Rawhide Bone Pressing Line è progettato per high product yield and minimal defect rate, especially when operated under standard conditions with properly pre-treated rawhide.
| Metrico | Typical Value (Standard Setup) |
|---|---|
| Product Yield | ✅ ≥ 98% (finished bones vs. input rawhide pieces) |
| Material Utilization Rate | ✅ ≥ 95% (rawhide usage efficiency) |
| Coerenza dell'output | ✅ High — thanks to stable hydraulic pressure, mold alignment, and precise timing |
High repeatability due to servo/PLC-controlled cycle
Optimized for multi-cavity molds with uniform pressing across all cavities
Automatic feeding & demolding further reduces handling loss
| Tipo di difetto | Estimated Rate | Common Causes | Misure preventive |
|---|---|---|---|
| Incomplete Molding | ≤ 1% | Insufficient pressure or improper rawhide size/thickness | Correct mold setup, rawhide softening control |
| Bone Cracking or Splitting | ≤ 0.5% | Overdry rawhide or excessive pressure | Moisture pre-conditioning, pressure calibration |
| Mold Misalignment Marks | ≤ 0.2% | Mechanical wear or sensor drift | Periodic calibration and maintenance |
| Sticking in Mold | ≤ 0.5% | Poor mold surface treatment or residue buildup | Apply mold release agent, regular cleaning |
🛠️ In a well-maintained, fully automatic line, the overall defect rate remains ≤ 2%, with most defects being easily correctable through process tuning.
Utilizzo uniformly softened rawhide sheets with controlled moisture (15–25%)
Perform routine mold cleaning and lubrication
Condotta regular cycle calibration for pressure, speed, and dwell time
Monitor via production log or optional vision inspection system
Would you like a quality control checklist or a sample defect analysis report template used by leading pet treat exporters?
Sì, remote technical support and online diagnostics are fully available for the Auto Rawhide Bone Pressing Line, ensuring fast troubleshooting and minimized downtime—especially valuable for overseas customers.
| Tipo di supporto | Descrizione | Disponibilità |
|---|---|---|
| Online Troubleshooting | Real-time support via video call, phone, WhatsApp, or email | ✅ 24–48h response |
| Remote Diagnostics via PLC | For PLC-equipped models (e.g., Siemens, Delta), we provide remote login access to monitor alarms, I/O status, and operation logs | ✅ Su richiesta |
| Guided Maintenance & Repair | Step-by-step video guides, diagrams, and real-time technician walkthroughs | ✅ Anytime |
| Aggiornamenti software | Remote program updates or parameter adjustments (if connected via internet or USB port) | ✅ Optional |
| Training via Video Conference | For new operators or troubleshooting walk-throughs | ✅ Scheduled |
| Articolo | Requirement/Option |
|---|---|
| PLC Model | Siemens, Delta, or compatible brands |
| HMI Connectivity | Ethernet or USB-based |
| Internet Access (Optional) | For advanced remote access via VPN or TeamViewer |
| Diagnostic Port | Standard RS485 or Ethernet port included |
📘 Operation Manual with troubleshooting flowcharts
🎥 Video tutorial for common maintenance and error resolution
📄 Error code list with solutions and parameter reset procedures
🧾 Preventive maintenance checklist
🛠️ On-site support is also available upon request if remote diagnostics are not sufficient, with fast-dispatch options to key global regions.
Would you like a sample remote diagnostic report or see how VPN remote login works for one of our PLC-controlled systems?
Il molds and pressing components del Auto Rawhide Bone Pressing Line are built with high-strength, wear-resistant materials to ensure long service life, precision forming, and food safety compliance.
| Componente | Material Specification | Key Properties |
|---|---|---|
| Mold Base & Cavities | Hardened Tool Steel (e.g., Cr12MoV, SKD11, or D2) | High hardness (HRC 58–62), excellent wear resistance, impact toughness |
| Mold Surface Coating | Opzionale Teflon/PTFE, Hard Chromeo Nitriding | Anti-stick, corrosion-resistant, smooth demolding |
| Ejector Pins / Core Inserts | Alloy Tool Steel o Acciaio nitrurato | Precision fit, fatigue resistance, replaceable |
| Hydraulic Press Plate | High-Strength Carbon Steel (Q345 or 45# Steel) | Supports high-tonnage pressure loads |
| Pressing Surface Plate | 304 Stainless Steel (optional for food-contact areas) | Corrosion-resistant, food-grade hygiene |
| Guide Rails / Linear Slides | Heat-Treated Alloy Steel with Surface Hardening | Smooth movement, minimal deformation |
| Scenario applicativo | Material Upgrade Available |
|---|---|
| Export to U.S. / EU | Mold contact surface can be made from FDA-compliant stainless steel |
| High-cycle production lines | Use of SKD11 + Nitrided coating for extreme mold longevity |
| Custom logo/text mold | Precision CNC machining on hardened steel with polished finish |
Molds typically last 300,000–500,000 cycles with routine maintenance
Ejector pins and inserts are modular and replaceable
Regular cleaning and lubrication extend component lifespan
🧾 Full material traceability and material certificates can be provided upon request, especially for export or audit-compliant production.
Would you like mold samples, a CAD design with material specifications, or a guide on how to maintain the mold set for long-term use?
Sì, il Auto Rawhide Bone Pressing Line is equipped with comprehensive caratteristiche di sicurezza and meets major safety certification standards, ensuring secure operation for operators while complying with international regulatory requirements.
| Funzione di sicurezza | Funzione |
|---|---|
| Emergency Stop Buttons | Located at key points (press control panel, feeding, discharge ends) for immediate machine shutdown |
| Two-Hand Control System | Prevents accidental start of pressing operation—both hands required to initiate pressing cycle |
| Safety Light Curtain (Optional) | Automatically stops pressing if any object enters hazardous zone |
| Safety Door Interlocks | Prevents machine operation when maintenance door or guarding is open |
| Hydraulic Overload Protection | Detects excess pressure and releases load to prevent mechanical damage and operator injury |
| Pressure & Temperature Sensors | Real-time monitoring of hydraulic/oil system to avoid overheating or failure |
| Insulated Electrical Cabinet | With proper grounding, overload protection, and short circuit detection |
| Warning Alarms & Indicator Lights | For abnormal pressure, overheating, sensor faults, or power failure |
| Certification / Compliance | Scope & Description | Stato |
|---|---|---|
| Marchio CE | Complies with EU machinery directive for safety, EMC, and low voltage | ✅ Included (for EU export) |
| ISO 12100:2010 | General principles for machine safety design | ✅ Implemented |
| ISO 13849-1 / EN 60204-1 | Electrical safety and risk reduction measures for industrial machines | ✅ Applied |
| UL/CSA Standards (Opzionale) | For electrical cabinet compliance in U.S. and Canada | 🟡 Optional on request |
| Risk Assessment File | Documented safety analysis and risk mitigation per international norms | ✅ Available upon request |
📘 Operation & Safety Manual
🛠️ Maintenance Safety Procedures
📄 Dichiarazione di conformità CE
🔧 Wiring Diagram & Safety Logic Circuit
⚠️ Operator safety training is also included in installation and commissioning services or can be delivered via video/manual if remote.
Would you like to review a sample Certificato CE o machine safety layout diagram?
Esplora tendenze, suggerimenti e innovazioni nella linea di lavorazione delle barre di semi per uccelli. Migliora efficienza e qualità con consigli di esperti.
Preparare il cibo secco per cani fatto in casa è un modo gratificante per garantire al suo animale domestico un'alimentazione equilibrata.
Preparare il cibo secco per cani fatto in casa è un modo gratificante per garantire al suo animale domestico un'alimentazione equilibrata.
Preparare il cibo secco per cani fatto in casa è un modo gratificante per garantire al suo animale domestico un'alimentazione equilibrata.
Preparare il cibo secco per cani fatto in casa è un modo gratificante per garantire al suo animale domestico un'alimentazione equilibrata.
Preparare il cibo secco per cani fatto in casa è un modo gratificante per garantire al suo animale domestico un'alimentazione equilibrata.
Preparare il cibo secco per cani fatto in casa è un modo gratificante per garantire al suo animale domestico un'alimentazione equilibrata.
Parliamo di come possiamo aiutarla a raggiungere i suoi obiettivi e a far crescere la sua attività!
Ci parli nel modo più specifico possibile delle sue esigenze.
We will work on the best solution & quote according to your requirements.
Inizieremo la produzione dopo aver ricevuto la sua approvazione e il suo deposito, e ci occuperemo della spedizione.
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