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How Is Pedigree Dog Food Made?

linea di lavorazione di masticativi per cani intrecciati (2)
linea di lavorazione di masticativi per cani intrecciati (2)

Dog lovers around the world recognize Pedigree as one of the most established brands in canine nutrition. But behind the bright yellow packaging lies a complex, high-tech process involving rigorous quality control, precision formulation, and advanced food processing equipment. Many pet owners wonder—how exactly is Pedigree dog food made? Is it just meat in a can or kibble in a bag, or is there more to the story? This article unpacks the full manufacturing process, from ingredient selection to final packaging, to help you better understand what goes into every bite of Pedigree.

Pedigree dog food is made through a controlled, industrial process that involves selecting high-quality raw ingredients, grinding and mixing them, cooking using extrusion or retort sterilization, shaping into dry kibble or packaging as wet food, and finally undergoing rigorous testing to ensure complete and balanced nutrition according to AAFCO standards.

If you've ever been curious about the journey from meat supplier to your pet’s bowl, keep reading—we’ll explore both dry and wet Pedigree dog food production and the technologies involved.

Pedigree uses artificial preservatives harmful to dogs in their food.Falso

Pedigree adheres to FDA and AAFCO safety standards and uses only approved preservatives in safe quantities for dog health.

🟡 Overview of Pedigree Dog Food Types

Pedigree offers several formats, each with different manufacturing technologies:

FormatoDescrizioneCommon Products
Crocchette seccheCrunchy, shelf-stable pellets made via extrusionPedigree Adult, Puppy, Small Dog, etc.
Umido in scatolaMoist chunks in gravy sealed in retort cansPedigree Chopped Ground Dinner, Choice Cuts
Pouches/TraysSingle-serve wet meals in foil or plastic packsPedigree Pouch Cuts in Gravy
Masticatori dentaliSpecial treats for oral hygienePedigree Dentastix

🏭 How Pedigree Dry Dog Food (Kibble) Is Made

Step 1: Ingredient Sourcing and Storage

Pedigree sources:

  • Animal proteins (chicken, beef, lamb, meat by-products)
  • Cereals (corn, wheat, rice)
  • Vegetables & fibers (beet pulp, peas)
  • Additives & supplements (vitamins, minerals, amino acids)

All ingredients are quality-checked for pathogens, moisture, mycotoxins, and nutritional profile.

Step 2: Grinding and Mixing

  • Ingredients are finely ground into uniform powder
  • Precise mixing ensures nutrient consistency
  • Computer-controlled batching adjusts formulas by life stage, breed, and region

Fase 3: cottura per estrusione

  • High-moisture, high-heat process using estrusori bivite
  • Cooks and expands the food in seconds (\~140–160°C)
  • Protein is denatured and starch gelatinized for digestibility
  • Kibble is shaped via die-plates (various sizes/shapes for dog breeds)

Step 4: Drying and Coating

ProcessoScopo
Hot-air dryingReduces moisture to \~10% for long shelf life
Fat/oil coatingEnhances flavor and calorie content
Palatant sprayImproves aroma and taste

Step 5: Cooling and Packaging

  • Kibble is cooled to ambient temperature
  • Sent through rivelatori di metallo, weigh scalese macchine per imballaggio
  • Bags are nitrogen-flushed to prevent oxidation
  • Sealed in foil-lined or plastic-lined packaging

🥫 How Pedigree Wet Dog Food Is Made

Step 1: Ingredient Selection

Wet food uses:

  • Fresh/frozen meat, liver, or animal derivatives
  • Gelled broths o gravies made from meat stock
  • Thickeners (modified starch, carrageenan)
  • Supplement mixes (calcium, taurine, zinc)

Step 2: Cooking and Blending

  • Ingredients are chopped and cooked in batch kettles
  • Mixed with gravy or gel base
  • Consistency is tested for texture, moisture, viscosity

Step 3: Filling and Sealing

FormatoProcess Used
LattineFilled in metal containers, vacuum sealed
SacchettiFilled using high-speed form-fill-seal machinery
VassoiSealed with foil lids using heat

Step 4: Retort Sterilization

  • Sealed products pass through retort chambers at 121°C
  • Kills all bacteria, spores, ensuring shelf life of 18–24 months
  • Cooling and pressure control prevent container deformation

Step 5: Labeling, Inspection, Palletizing

  • Label printers apply branding and regulatory info
  • Machines inspect for seal integrity and fill level
  • Products are stacked and wrapped for storage or shipment

🧪 Quality Control Measures in Pedigree Plants

QC StepMetodoFrequenza
Raw Ingredient TestingMoisture, mycotoxins, microbiologyOgni lotto
In-process SamplingNutrient levels, cooking tempsHourly
Metal Detection & X-RayCheck for physical contaminantsContinuo
Test sui prodotti finitiProtein, fat, fiber, ash, vitamin levelsGiornaliero
Shelf-Life SimulationAccelerated aging testsBatch-based

All Pedigree plants are certified to GFSI (Global Food Safety Initiative) o ISO 22000 standards, ensuring traceability and safety.

🧠 Machinery Involved in Pedigree Dog Food Plants

AttrezzaturaFunzioneTipo di applicazione
Estrusore biviteCooks, expands, and shapes dry kibbleDry food
Essiccatore rotanteReduces moisture content in extruded productsDry food
Verniciatore sottovuotoApplies fats and flavors uniformlyDry food
Batch CookerGently cooks wet ingredients with brothCibo umido
Sterilizzatore a stortaKills pathogens in sealed containersCibo umido
Form-Fill-Seal Packaging LineAutomatically fills and seals pouches or traysCibo umido

🔍 Sustainability and Social Responsibility

Pedigree (owned by Mars Petcare) has made efforts to reduce its environmental footprint:

  • Utilizzando recyclable packaging materials
  • Sourcing from sustainable animal protein suppliers
  • Operating zero-waste-to-landfill factories
  • Running the Pedigree Foundation to support pet adoption and shelter nutrition

Conclusion: A Precision Engineered Dog Food

Pedigree dog food is not just a blend of meat and grains—it is the result of scientific formulation, industrial food engineeringe strict quality protocols. Whether in crunchy kibble form or juicy pouches, every Pedigree product is crafted to meet a dog’s nutritional needs across age, size, and lifestyle.

📞 Looking to Produce Dog Food Like Pedigree?

Darin Machinery supplies complete pet food production lines for companies aspiring to match the scale and safety of global brands like Pedigree. From twin-screw extrusion systems a retort-ready wet food packaging lines, we offer customized, CE-certified solutions for your facility.

👉 Contattateci oggi stesso to request a proposal and discover how Darin can help you build a world-class dog food factory.

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