Triflavor Kabobs Processing Line

The Triflavor Kabobs Processing Line from Darin Machinery is designed for efficient and large-scale production of multi-flavor pet kabobs. Its tuotantokapasiteetti typically falls within the following ranges:

• Per Hour: Approximately 200–300 kg/hour

• Per Day: Around 1.6–2.4 tons/day (based on an 8-hour working shift)

Key Variables That Affect Output:

1. Product Size & Weight: Smaller kabobs or skewers yield higher hourly throughput.

2. Recipe & Ingredients: Moisture content and type of meat or starch base influence speed.

3. Automaatiotaso: Higher automation (e.g., auto skewer feeding, precise dosing pumps) improves efficiency.

4. Operator Skill & Line Setup: Well-trained operators and optimized line configuration can maximize daily output.

If you’re aiming for a custom throughput (e.g., higher daily capacity), Darin Machinery can customize the line with multiple lanes or higher-speed extruders.

Would you like a detailed layout or quote based on your target capacity?

The Triflavor Kabobs Processing Line by Darin Machinery is engineered to handle a flexible range of skewer sizes to accommodate various market needs for pet snacks. Here are the typical specifications:

✅ Minimum Skewer Size:

• Length: ~80 mm

• Diameter: ~2.5 mm

This size is usually suitable for small dog treats or cat snacks, where portion control and chewability are key.

✅ Maximum Skewer Size:

• Length: ~300 mm

• Diameter: ~6 mm

This upper range supports larger pet kabobs, ideal for medium to large dogs, offering longer chewing time and more complex visual appeal (e.g., 3 flavors per skewer).

⚙️ Notes on Customization:

• The system can be customized to fit skewers beyond these dimensions depending on customer requirements.

• The skewer feeding mechanism and mold dimensions must align with the chosen skewer size.

• Osoitteessa non-standard skewer materials (e.g., bamboo, plastic, edible sticks), Darin can also fine-tune gripping and feeding components.

Would you like recommendations based on your target market (e.g., toy breeds vs large breeds)?

Kyllä. Triflavor Kabobs Processing Line is specifically designed for the automatic loading of three different flavors onto a single skewer – this is actually one of its signature capabilities.

✅ How It Works:

1. Triple Extrusion System:

   • The line features three separate hoppers or barrels, each designated for a different flavor or formula.

   • These flavors can be meat paste, vegetable mash, tai functional additives.

2. Synchronized Dosing Control:

   • Each extruder is precisely synchronized to deposit distinct segments sequentially on the same skewer.

   • The result is a visibly segmented kabob with 3 flavors (e.g., chicken–beef–pumpkin).

3. Automatic Skewer Insertion & Transfer:

   • Skewers are automatically fed and positioned.

   • The extrusion head aligns with the skewer and deposits each segment with high positional accuracy.

4. Customizable Segment Lengths & Shapes:

   • You can configure the length or ratio of each flavor segment.

   • Different shapes (bone, cylinder, star, etc.) can also be achieved via mold changes.

🛠 Optional Features:

• Color-Coding per Flavor (for visual appeal)

• Flavor Swirl or Marble Effect (via nozzle modification)

• Cooling Conveyor or Pre-Drying Conveyor for better shape retention

Would you like a video demo or a sample kabob diagram to visualize the 3-flavor configuration?

The Triflavor Kabobs Processing Line from Darin Machinery is designed with broad ingredient compatibility, especially tailored for the pet food industry. It can process a wide range of meats, vegetables, and functional additives, thanks to its high-torque extrusion system and precision dosing technology.

🥩 Compatible Meats:

All meats must be ground into a fine paste or emulsion for proper extrusion.

• Kana – Lean, cost-effective, widely used in pet treats

• Naudanliha – Rich protein source, often used in premium recipes

• Duck – High in iron and more digestible for sensitive pets

• Lamb – Ideal for hypoallergenic formulas

• Kala (e.g. salmon, tuna) – For omega-3 enrichment

• Turkki – Lean protein with mild flavor

• Pork – Used in some regional formulas

• Organ meats (e.g. liver, heart) – Nutrient-dense for natural pet snacks

🥕 Compatible Vegetables & Plant-Based Ingredients:

These are typically steamed or blanched and then mashed or pureed.

• Pumpkin – High fiber, great for digestion

• Sweet Potato – Rich in beta-carotene, soft texture

• Herneet – Protein & fiber source

• Pinaatti – Vitamin-rich, used in small proportions

• Carrot – Adds color, flavor, and vitamins

• Green beans – For added texture and color

• Broccoli – High in antioxidants

• Corn or Rice Paste – As starch binders or fillers

⚙️ Key Requirements for Ingredients:

• Moisture content: Optimal around 25–30% for extrusion stability

• Grinding size: Typically 1–3 mm particle size

• Binder inclusion: May include gelatin, glycerin, starch to improve extrusion form and adhesion to skewers

Would you like a formulation suggestion for a 3-flavor kabob (e.g. chicken–pumpkin–beef)?

Kyllä. Triflavor Kabobs Processing Line from Darin Machinery can absolutely be customized for halal or kosher meat processing, ensuring it aligns with the strict hygienic and religious requirements for those markets.

✅ Halal/Kosher Customization Options:

1. Food-Grade Contact Materials

• All parts that touch the product (e.g., hopper, screw, barrel, extrusion head) are made of 304 or 316L stainless steel, certified food-grade and easy to sanitize.

2. Dedicated Line Setup

• The machine can be dedicated to halal or kosher-only production to avoid cross-contamination.

• Optional configuration for completely separate ingredient feeding systems for each flavor barrel.

3. Easy Disassembly and Cleaning

• The line supports CIP (Clean-in-Place) tai manual high-temperature washing.

• Tool-less disassembly for cleaning and rabbinical or halal supervisor inspection.

4. Ingredient Handling Protocols

• Raw materials (halal-certified or kosher-certified meat) can be handled in closed or controlled systems to avoid external contamination.

• Optional ingredient traceability system with batch coding.

5. Third-Party Certification Support

• Darin can support your audit preparation by:

  • Providing machine documentation (food-grade compliance, welding certificates, etc.)

  • Collaborating with your local halal/kosher authority

  • Offering custom labeling ja dedicated production manuals for halal/kosher use

🔧 Additional Options:

• Separate molds or skewering sections if you want to run both halal/kosher and conventional lines in the same facility.

• Full stainless-steel enclosures to meet stricter hygiene environments (e.g., EU or Middle East export markets).

Would you like a detailed layout or quote for a halal-certified line setup, including CIP and material certificates?

The Triflavor Kabobs Processing Line from Darin Machinery is equipped with multiple international certifications to ensure compliance with safety, hygiene, and quality standards for global markets.

✅ Certifications Held by the Triflavor Kabobs Processing Line:

1. CE Certification (Conformité Européenne)

• ✔ Ensures compliance with EU safety, health, and environmental protection requirements

• ✔ Covers electrical safety, mechanical safety, EMC (electromagnetic compatibility)ja machine directives

• ✔ Suitable for export and operation within all European Union countries

2. FDA Compliance (Food and Drug Administration, USA)

• ✔ All food-contact surfaces are made from FDA-approved materials, kuten 304/316 ruostumaton teräs ja food-grade silicone or plastic

• ✔ Compliant with U.S. food safety standards for pet food production and contact materials

• ✔ Facilitates smooth customs clearance and inspection for export to the United States

3. ISO 9001:2015 Certification

• ✔ Darin Machinery operates under a certified Quality Management System

• ✔ Ensures consistency in design, manufacturing, inspection, and after-sales service

• ✔ Improves traceability and documentation for international clients

📦 Additional Compliance & Documentation (Available Upon Request):

• Material Safety Data Sheets (MSDS) for food-contact components

• Welding and surface treatment records

• Certificate of Origin ja customs clearance documents

• Electrical and pneumatic schematic diagrams

Would you like copies of the certificates or compliance documents to share with your procurement or regulatory team?

The Triflavor Kabobs Processing Line from Darin Machinery requires a well-planned installation area due to its multi-component structure (extruders, skewer feeding, forming, conveyors, etc.). Below is a detailed overview of the total footprint and installation space required:

📐 Standard Line Footprint:

🧩 Recommended Installation Space:

Varmistaa safe operation, maintenance access, and material flow, we recommend allocating:

• Minimum required space: ≥ 15 m (L) × 3 m (W) × 2.5 m (H)

• Preferred space with buffer zones: 18 m × 4 m (ideal for workflow, inspection, and auxiliary systems like CIP or air compressors)

⚙️ Considerations:

• Power cabinet ja control panel are usually wall-mounted or placed beside the line

• Space can be adjusted for L-shaped or U-shaped layouts

• A modular design allows partial reconfiguration based on workshop constraints

Would you like a factory layout drawing in PDF or DWG format to help with your space planning or civil engineering team?

The Triflavor Kabobs Processing Line from Darin Machinery is engineered for energy efficiency while maintaining high productivity. Below is a detailed breakdown of its expected power and water consumption:

⚡ Power Consumption

🔌 Voltage: Typically 380V / 50Hz / 3-phase (customizable for 220V or 480V if needed)

💧 Water Consumption

The line itself does not require water for production, but water is used for cleaning and sanitation purposes.

💡 Most users opt for air-cooled extruders ja manual or semi-automated washdowns. A fully automated CIP system can be installed upon request.

Would you like utility layout recommendations or specifications for water inlet/outlet and power cable sizing?

Kyllä. Triflavor Kabobs Processing Line is specifically designed with modular architecture ja PLC-based control, making it highly compatible for integration with existing production lines.

🔄 Integrointikyvyt:

✅ Mechanical Compatibility

• Modular conveyors can be aligned with upstream or downstream equipment (e.g. mixers, forming lines, ovens, dryers, or packaging units).

• Adjustable height and belt width can be customized to match your current layout.

• Skewer loading or unloading zones can be repositioned to fit your flow direction (left-to-right, right-to-left, or U-shape).

✅ Electrical/Control Integration

• Central PLC system (typically Siemens or Omron) with I/O extension ports to communicate with other machines.

• Supports signal synchronization for start/stop, alarm feedback, or product counting.

• Optional Ethernet/IP, Modbus, or Profinet protocols for smart factory or SCADA environments.

✅ Custom Interface Points

• Designed with input/output modules for:

  • Pre-processing equipment (e.g. meat grinders, mixers)

  • Post-processing equipment (e.g. conveyor ovens, packaging machines)

  • Quality control devices (e.g. metal detectors, vision systems)

🧩 Typical Integration Scenarios:

• Inline with meat paste dosing system

• Direct transfer into a tunnel dryer or conveyor oven

• Connected to a robotic pick-and-place packaging system

• Integrated with barcode or RFID-based product tracking

Would you like to share your existing line’s layout or the specific machines you want to integrate with? I can propose a tailored connection scheme or interface recommendation.

The lead time for the Triflavor Kabobs Processing Line from Darin Machinery typically depends on the level of customization, current production schedule, and shipping destination. Here is a breakdown of the usual timeframes:

⏳ Standard Lead Time (Production Only):

Production begins after contract signing and deposit confirmation.

🚢 Shipping Time (Estimated by Region):

Air freight or expedited courier for small parts or urgent components is also available.

📦 Total Estimated Delivery Time (Door-to-Door):

• Standard configuration (e.g. to Europe):
  👉 ~10–12 weeks

• Customized line (e.g. halal-certified, with dryer integration):
  👉 ~12–16 weeks

🛠 Optional Services That May Add Time:

• Factory acceptance testing (FAT) before shipment

• Third-party inspection (SGS, BV, etc.)

• Language customization for control interface

• Certificate legalization for import (e.g. COO, CE, FDA)

Would you like a detailed Gantt chart for production and delivery scheduling based on your country and customization needs?