A Pet Semi Moist Soft Treats Processing Line is a series of machines specifically designed to manufacture soft and chewy treats for pets, like dogs and cats. These treats have a higher moisture content (20-40%) compared to dry kibble, resulting in a softer and more pliable texture.
Darin® Pet Semi Moist Soft Treats Processing Line is engineered for the production of soft dog chews. It is capable of creating a variety of shapes and sizes for treats such as:
– Lecithin treats
– Jerky treats
– Core-filling treats
– Nutrition soft treats
The versatility of the line allows for easy adaptation to produce treats in shapes like hearts, cylinders, chips, and strips through the simple exchange of molds.
Key Features:
– Multi-Type Treat Creation: It is capable of producing lecithin treats, soft extrusion treats, and double-color jerky treats.
– Patented Design: The machine’s patented design allows for making pet treats in diverse shapes and sizes.
– Nutrition Preservation: The line is optimized to produce jerky treats with a high meat content, ensuring the preservation of nutritional value.
– Production Flow: The operational flow includes premixing, extruding, grinding, mixing materials, forming treats, and cutting.
– Enhanced Capacity: The line includes a double head extruder design to increase production capacity, reaching 150-200 kg/hr.
– Dual Cutting System: The machine features two cutting systems; a die head for short treats, and a separate cutting machine for longer treats.
Flow chart:
Mixing materials – Forming treats – Cutting – Baking or Drying.
The Key Components of the Processing Line include ：
Darin® Pet Meat Strip Production line includes
① Proportioning System ② ④ ⑨ ⑫ ⑬ Conveyor ③ Mixer ⑤ Extruder ⑥ Air Conveyor ⑦ Control Cabinet ⑧ Dryer ⑩ Grinder ⑪ Proportioning System
Here’s a detailed breakdown of how a fully automatic pet treat cold extrusion line operates:
1. Ingredient Intake and Dosing:
Large containers hold various ingredients like meat, flour, vitamins, and minerals.
Automated feeders precisely measure and transfer each ingredient into the mixing chamber.
2. Mixing:
A high-powered mixer blends all the ingredients together to ensure a uniform consistency.
3. Cold Extrusion:
The mixed ingredients are transferred to the cold extruder.
A screw mechanism pushes the mixture through a shaped die, forming the continuous stream of treat material.
Unlike traditional extruders, the process utilizes lower temperatures to preserve nutrients and flavors.
4. Cooling and Conveying:
The extruded treat form exits the die and travels along a cooling conveyor belt.
Controlled airflow or a chilled water system ensures the treats cool gently without compromising the texture.
5. Automatic Cutting:
Sensors or predetermined lengths trigger blades to cut the continuous treat stream into individual pieces.
* This ensures consistent sizing for each treat.
6. Quality Control (Optional):
Some lines might have vision systems or weight-checking mechanisms to automatically reject any treats with inconsistencies in size or shape.
7. Packaging:
A robotic arm or conveyor system carefully transfers the finished treats into designated packaging units.
Bags or containers are automatically filled, sealed, and potentially labeled.
Take advantage of our customization services to tailor pet food production exactly to your requirements. Utilize our CAD and 3D design layouts to visualize your end product. Our expert engineers are here to transform your ideas into reality. Let's discuss your unique pet food concepts—reach out now!
Here’s a summarized comparison clearly delineates the superior features and benefits of Darin® Machinery compared to some other manufacturers, highlighting key differences in technical, quality, safety, operational efficiency and maintenance.
Οι κινητήρες της Darin Machinery προέρχονται από την WEG με 3ετή παγκόσμια εγγύηση ή από τη Siemens.Απολαύστε ένα αξιόπιστο παγκόσμιο σύστημα εξυπηρέτησης μετά την πώληση.
Τα ηλεκτρικά εξαρτήματα προέρχονται από την ABB ή τη Schneider, είναι εύκολο να βρεθούν ανταλλακτικά στην τοπική αγορά.
Η Darin Machinery χρησιμοποιεί PLC και οθόνες αφής της Siemens, Γερμανία, για να εξασφαλίσει ευκολότερη λειτουργία και μειωμένες απαιτήσεις εργασίας.
Όταν παρουσιάζονται βλάβες, οι οθόνες αφής της Darin Machinery εμφανίζουν τις σχετικές πληροφορίες, διευκολύνοντας τη διάγνωση και τη γρήγορη επίλυση των προβλημάτων.
Τα ερμάρια ελέγχου της Darin Machinery είναι εξοπλισμένα με ασφαλή τάση 24V, εξασφαλίζοντας την ασφάλεια του χειριστή ακόμη και σε περίπτωση ηλεκτρικής διαρροής.
Τα μηχανήματα Darin Machinery περιλαμβάνουν τρεις τύπους προστατευτικών υπερέντασης, υπερέντασης, υπερθέρμανσης για να διασφαλίσουν την ασφάλεια του μηχανήματος και του χειριστή.
Όλα τα σώματα κάλυψης, οι ιμάντες πλέγματος και τα μέρη που έρχονται σε επαφή με τα υλικά στα μηχανήματα Darin κατασκευάζονται από ανοξείδωτο χάλυβα 304 για τρόφιμα, παρέχοντας ανώτερη αντοχή και ασφάλεια.
VS
Mainstream Equipment manufacturers may often use lesser-known brands Ordinary motor, ordinary quality and with limited after-sales support guarantee.
Mainstream Equipment typically use lesser-known brands, and replacements are difficult to source in the local market.
In contrast, Mainstream Equipment may lack such advanced controls, often relying on manual buttons that only control the main unit.They require more operators.
Mainstream Equipment manufacturers might require manual inspection of each piece of equipment, which is time-consuming. Low work efficiency.
Mainstream Equipment manufacturers Control cabinets may use 220V, Non-human safety voltage, posing a safety risk in case of leakage for operator.
Mainstream Equipment often provide only basic overload protection. Potential safety risks.
Mainstream Equipment manufacturers who may use lower quality materials, the lower quality materials potential safety risks.
Darin Machinery is an ISO 9001 certified manufacturer specializing in food machinery and pet food machinery. Our extensive product range includes various food Machinery production lines, pet food machine, puff snack machine, energy granola bar machineand support equipment. Darin has 10 national invention patents, specializes in development of feed and treats technologies since 2006. All Darin machines are CE certified, fully equipped with world famous electronic and motors. Now Darin machines run in more than 70 countries including USA, Germany, Japan, Italy, Spain, Holland, Australia, Canada etc.
2. After delivering machines to client’s factory, we start to apply for the Visa to client’s country immediately; normally the vessel needs 20-60 days to the required port, so we have enough time to get the Visa. While the machines arrives your factory, our engineers are ready to start for the commissioning service.
3. We dispatch 1-2 technicians to your factory to install and adjust the processing line to realize normal production at shortest time.
4. The technicians have responsibility to train and teach the workers how to operate, clean, maintain and repair all the machines, until the workers could well operate the processing line.
5. It normally costs 5-30 days (as equipment’s size) for the commissioning service, and we supply 1 year guarantee from the date of completion of commissioning service.
Frequently Asked Questions
This line can produce a variety of soft and chewy dog treats, including lecithin treats, soft extrusion treats, double-color jerky treats, core filling treats, and nutrition soft treats.
The shape and size of the treats can be easily customized by changing the molds. Common shapes include hearts, cylinders, chips, and strips.
The capacity can vary depending on the specific model, but double head extruder models can reach production rates of 150-200kg/hour.
Some factors to consider include desired production capacity, treat types and sizes, budget, and required features.
Yes, adjustments to the extrusion process, like screw speed and cooking temperature, can affect the final texture of the treats.
Yes, some lines allow for the incorporation of food-grade colorings and flavorings during the mixing stage.
To place an order or get more detailed information, you can contact our sales department through our website or by phone. We offer consultations to ensure the machinery meets your specific production needs.
You’re more than welcome to visit Darin, we will provide machine test running, face to face discussioin and turkey project design solution.
Oversea commssioning service provided, our technician will help to install the machine, and teach local workers about operation and manitenance. Buyer should pay for the technician’s round flight ticket , accommodation and salary.
Darin supply full-life after sales service, whenever new parts needed, we will help to supply new replacments at reasonable price & in shortest time.
One year from the machine arrive at your factory.
Yes Auto CAD layout will be provided as client’s workshop size.
Yes, comprehensive training for machine operation, maintenance, and safety protocols is provided with every purchase. Our team ensures that your staff are fully equipped to run the line efficiently and safely.
Yes, we offer customization options to fit specific production requirements and constraints. This includes machinery dimensions, processing capabilities, and automated features.
Έχοντας κατά νου την αυτοματοποίηση, την ποιότητα και την εξυπηρέτηση, πάντα με βάση τις διαφορετικές ανάγκες των πελατών, η Darin θα είναι αφοσιωμένη στην παροχή στους πελάτες ικανοποιητικού προϊόντος και πλήρους εξυπηρέτησης μετά την πώληση.
Τα μηχανήματα Darin λειτουργούν σε περισσότερες από 70 χώρες, συμπεριλαμβανομένων των ΗΠΑ, της ΕΕΑ, της Γερμανίας, της Ιαπωνίας, της Ιταλίας, της Ισπανίας, της Ολλανδίας, της Αυστραλίας, της Βραζιλίας, του Μεξικού, της Ινδονησίας, της Ταϊλάνδης, του Καναδά κ.λπ.
Με γνώμονα την αυτοματοποίηση, την ποιότητα και την εξυπηρέτηση, πάντα με βάση τις διαφορετικές ανάγκες των πελατών, η Darin θα είναι αφοσιωμένη στην παροχή στους πελάτες της ικανοποιητικού προϊόντος και πλήρους εξυπηρέτησης μετά την πώληση.
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