Diced Fruit Patty Processing Line
What is a Diced Fruit Patty Processing Line?
The Diced Fruit Patty Pet Treats Processing Line is an innovative fully automatic production line developed by Darin Machinery, specifically designed for the efficient production of fruit and meat blended patties — a nutritious and flavorful pet treat format.
This production line integrates patty forming, vacuum diced fruit distribution, meat processing, and automatic traying into one seamless automated process. From raw material feeding to final tray loading, the entire operation is controlled automatically, significantly improving production efficiency, reducing labor costs, and ensuring consistent product quality and hygiene standards.
The line is capable of producing uniform patties with visible diced fruit pieces and high output (up to 300 kg/h) while maintaining shape integrity and nutritional balance. With a compact design and intelligent control system (Model DR-FT3), it offers an ideal solution for pet food manufacturers looking to enter or expand in the fruit-infused meat treat market.
Application of Diced Fruit Patty Pet Treats Processing Line:
Used for Diced Fruit Patty processing.
Darin® Diced Fruit Patty Processing Line
Technical parameters
- Model : DR-FT3
- Output : 300 kg/h
- Installed Capacity : 6.5 kW
- Automation : Fully Automatic (from raw material feeding, meat processing, patty forming, vacuum diced fruit distribution, auto traying, until trays conveying)
- Operation : Operators only need to monitor the control panel and replenish raw materials
- Ingredients : Meat, batter, diced fruit (customizable based on recipe)
- Finished Products : Diced fruit patties (ready for packaging)
- Equipment :
- Control Cabinet
- Auto Traying System
- Patty Former
- Trays Conveyor
- Vacuum Diced Fruit Distributor
- Meat Processing System
- Available Options :
- Different models have different output capacities.
- Additional fruit varieties or batter formulations can be added.
- You can choose whether to include the automatic traying and conveyor system.
- Multi-layer tray stacking solution is available for higher capacity.
| Model | Output | Installed Capacity |
|---|---|---|
| DR-FT3 | 300 kg/h | 6.5 kW |
Raw Materials : Meat, batter, diced fruit
One-Stop Solution for Your Pet Food Production Goals!
Looking to create a unique pet food product? We provide full customization services, from concept to finished machine. Our engineering team uses CAD and 3D modeling to bring your ideas to life—fast and accurately. Let’s work together to build your next best-seller.
What Are the Key Components of Diced Fruit Patty Processing Line?
Here are the key components of a diced fruit patty pet treats processing line:
Control Cabinet – Centralized control system managing all operations.
Meat Processing System – Processes meat and batter into a uniform mixture for patty forming.
Patty Former – Shapes the meat mixture into uniform patties.
Vacuum Diced Fruit Distributor – Evenly distributes diced fruit onto patties under vacuum for better adhesion.
Trays Conveyor – Transfers filled trays through the line for continuous processing.
Auto Traying System – Automatically places finished patties onto trays for packaging.
DR-FT3
① Control Cabinet
② Auto Traying System
③ Patty Former
④ Trays Conveyor
⑤ Vacuum Diced Fruit Distributor
⑥ Meat Processing System
How Does the Diced Fruit Patty Pet Treats Processing Line Work?
The line automatically processes meat and batter into uniform patties, distributes diced fruit evenly onto each patty, and completes automatic traying — requiring operators only to monitor the control panel and replenish raw materials.
Raw material feeding
Meat processing
Patty Forming
Diced Fruit Distribution
Tray Conveying
Auto Traying
Step 1 – Raw material feeding
Meat, batter, and diced fruit are fed into the meat processing system.Step 2 – Meat processing
The meat processing system mixes meat and batter into a uniform, consistent mixture.Step 3 – Patty forming
The patty former shapes the meat mixture into uniform patties.Step 4 – Diced fruit distribution
The vacuum diced fruit distributor evenly places diced fruit onto patties for better adhesion and visual appeal.Step 5 – Tray conveying
The trays conveyor moves trays through the line for continuous processing.Step 6 – Auto traying
The auto traying system automatically places finished patties onto trays, ready for packaging.
(Optional: A continuous packaging solution can be directly connected to the auto traying system.)
Why choose Darin Diced Fruit Patty Pet Treats Processing Line？
Darin Diced Fruit Patty Pet Treats Processing Line streamlines the entire production process—from raw meat and batter feeding, meat processing, patty forming, vacuum diced fruit distribution, tray conveying, to final auto traying—with minimal operator intervention, ensuring high efficiency, consistent patty quality, and seamless integration with continuous packaging solutions.
■ WEG Or Siemens Motor, 3-Year Worldwide Guarantee
Motors from Darin Machinery are sourced from WEG with a 3-year worldwide guarantee or Siemens.Enjoy a reliable global after-sales service system.
■ ABB Or Schneider Electric Parts, Global Local Adaptation Replacement.
Electric parts are from ABB or Schneider, easy to find replacments at local market.
■ Germany Siemens PLC, Fully Automatic, Whole Line, Touch Screens Control.One Person, Efficient Simplified Operation.
PLC and touch screens from Siemens, Germany, are used by Darin Machinery to ensure easier operation and reduced labor requirements.
■ Touch Screen Display Automatic Fault Diagnosis
When faults occur, Darin Machinery’s touch screens display relevant information, making it easy to diagnose and resolve issues quickly.
■ Control Cabinets 24V Humans Voltage
Darin Machinery control cabinets are equipped with 24V safe voltage, ensuring operator safety even electrical leakage occurred.
■ Over-Current, Over-Voltage, Over-Heat Triple Protection
Darin Machinery includes three types of protectors over-current, over-voltage, over-heat to ensure machine and operator safety.
■ Superior Cutting Accuracy & Durability with Servo & Rolling Cutting Technology.
Servo follows the cutting size more accurately, rolling cutting can cut products with strong toughness, such as cowhide products, and the cutter does not cut the conveyor belt.
■ Small Turning Radius at the End of the Conveyor Belt for Smoother Material Transportation.
The end of the conveyor belt has a small turning radius, which makes material transportation smoother.
■ Compact Structure Design for Easy Cleaning and Maintenance.
Its components are arranged for quick disassembly, ensuring efficient upkeep and hygienic operation.
■ Food-Grade Stainless Steel 304.
All cover bodies, mesh belts, and parts in contact with materials at Darin Machinery are made of food-grade stainless steel 304, providing superior durability and safety.
DELIVERING DEPENDABLE PET FOOD PROCESSING SOLUTIONS.
Manufacturer for Full-Category Smart Petreats Machine
Darin® Machinery is global leading manufacturer of pet food production lines, Darin® provide full-cycle, one-stop production equipment solutions for all types of pet food, pet treats & pet health products.
■ All machinery is certified with European CE Approval & ISO 9001 Certification.
■ Run in 101+ countries including USA, Germany, Japan, Italy, UAE, Australia etc.
■ Machinery Supplier of General Mills, Kelloggs, Melinda, Bill Gates foundation & Wanpi.
■ 290+ Invention patents & utility model patents.
■ Government-certified high-tech enterprise.
■ Member of APPA (USA) & Deputy President Unit of SDPIA.
■ Professional food machinery manufacturer with 18 years of experience.
Tailored Equipment Solutions For Every Scale Of Pet Food Production.
Our extensive product range includes production lines for pet dry food, wet food, semi-moist food, and raw food, as well as common pet treats such as biscuits, jerky, dental chews, rawhide chews, and training treats. Additionally, we offer various food machinery production lines, puff snack machines, energy granola bar machines, and support equipment.
Run in 101+ countries & regions globally.
Darin Machinery’s equipment is operational in over 99 countries and regions, including the USA, Germany, Japan, Italy, Spain, the Netherlands, Australia, Canada, Holland, Saudi Arabia, Brazil, Mexico, Indonesia, Thailand, and more. Darin Machinery serves renowned clients worldwide, including General Mills, Kellogg’s, and the Bill & Melinda Gates Foundation, among top-tier pet food suppliers.
full-cycle, one-stop production equipment solution
Frequently Asked Questions - Diced Fruit Patty Pet Treats Processing Line
When purchasing the Diced Fruit Patty Pet Treats Processing Line, you might be interested in the following questions.
The Diced Fruit Patty Pet Treats Processing Line from Darin Machinery is designed for efficient production of fruit and meat blended patties. Its capacity typically falls within the following ranges:
Per Hour: 300 kg/hour (Model DR-FT3)
Per Day: 2.4 tons/day (based on 8-hour shift)
Key Variables That Affect Output:
Patty Size & Thickness: Smaller or thinner patties yield higher hourly output.
Diced Fruit Size & Distribution: Finer diced fruit distributes faster and more evenly.
Meat & Batter Consistency: Proper viscosity ensures smooth forming and fruit adhesion.
Operator Skill & Line Setup: Well-trained operators and optimized settings maximize daily output.
If you need higher capacity, Darin can customize the line with multi-lane patty forming or larger meat processing systems.
Would you like a layout or quote based on your target capacity?
The Diced Fruit Patty Pet Treats Processing Line handles flexible patty sizes. Suitable for small to large dogs. Here are typical specs:
✅ Minimum Patty Size:
Diameter: ~40 mm
Thickness: ~8 mm
Ideal for small dogs or cats. Easy chewing and portion control.
✅ Maximum Patty Size:
Diameter: ~100 mm
Thickness: ~25 mm
For medium to large dogs. Longer chewing time. Diced fruit adds visual appeal.
⚙️ Customization Notes:
We can customize patty sizes beyond these ranges.
The patty former and meat processing system must match your chosen size.
For non-standard shapes (bone, star, ring), Darin can adjust forming tools.
Would you like size recommendations based on your target market (toy breeds vs. large breeds)?
Yes. This line is designed for fruit and meat blended patties. It handles different fruit types and meat formulations.
✅ How It Works:
Meat Processing System:
The system mixes meat and batter. Different meat formulations (chicken, beef, lamb) can be used.
Vacuum Diced Fruit Distributor:
Diced fruit is distributed evenly onto patties. Different fruit types (apple, blueberry, pumpkin) can be applied.
Patty Former:
The former shapes patties with consistent size and thickness. Fruit remains visible on the surface.
Customizable Fruit-to-Meat Ratios & Shapes:
You can adjust fruit-to-meat ratio (e.g., 20% fruit / 80% meat). Different shapes (round, bone, star) available via mold change.
🛠 Optional Features:
Multiple fruit varieties in one product (mixed berry, tropical blend)
Color enhancement for visual appeal
Auto traying for high-volume production
Would you like a video demo or a sample patty diagram to visualize the fruit distribution?
The Diced Fruit Patty Pet Treats Processing Line is designed for fruit and meat blended patties. It handles various meats and diced fruits.
🥩 Compatible Meats:
All meats should be ground into a fine paste or emulsion.
Chicken – Lean, cost-effective, widely used
Beef – Rich protein source, premium option
Duck – High in iron, good for sensitive pets
Lamb – Hypoallergenic choice
Fish (salmon, tuna) – Omega-3 rich
Turkey – Lean protein
Pork – Used in regional formulas
Organ meats (liver, heart) – Nutrient-dense
🍎 Compatible Diced Fruits:
Fruits should be diced into small, uniform pieces for even distribution.
Apple – Mild flavor, good texture
Blueberry – Antioxidant-rich, colorful
Pumpkin – High fiber, digestible
Sweet Potato – Natural sweetness, soft texture
Carrot – Adds color and vitamins
Pea – Protein & fiber source
Mixed berry – For variety and visual appeal
Tropical blend (mango, pineapple) – For premium recipes
⚙️ Key Requirements:
Meat moisture: 25–35% for proper mixing
Fruit dice size: 3–8 mm for even distribution
Batter consistency: Smooth, uniform viscosity
Would you like a formulation suggestion for a fruit and meat patty (e.g., chicken + apple + pumpkin)?
Yes. Darin can customize this line for halal or kosher requirements. Meets strict hygiene and religious standards.
✅ Halal/Kosher Customization Options:
1. Food-Grade Contact Materials
All product-contact parts are 304 or 316L stainless steel. Certified food-grade. Easy to sanitize.
2. Dedicated Line Setup
Line can be dedicated to halal or kosher only. Avoids cross-contamination. Separate meat and fruit feeding systems available.
3. Easy Disassembly and Cleaning
CIP (Clean-in-Place) supported. Tool-less disassembly for inspection. High-temperature washing available.
4. Ingredient Handling Protocols
Closed or controlled systems for halal/kosher raw materials. Optional batch coding and traceability.
5. Third-Party Certification Support
Darin provides machine documentation, welding certificates, and compliance records. Works with your local halal/kosher authority.
🔧 Additional Options:
Separate patty former tooling for halal and conventional runs. Full stainless steel enclosures for Middle East or EU export.
Would you like a halal-certified line layout or quote? Includes CIP and material certificates.
The Diced Fruit Patty Pet Treats Processing Line has multiple international certifications. Meets global safety and quality standards.
✅ Certifications Held:
1. CE Certification
✔ Complies with EU safety, health, and environmental rules
✔ Covers electrical, mechanical, and EMC safety
✔ Approved for export to all EU countries
2. FDA Compliance (USA)
✔ All food-contact surfaces are FDA-approved (304/316 stainless steel, food-grade materials)
✔ Meets US pet food safety standards
✔ Smooth US customs clearance
3. ISO 9001:2015
✔ Darin operates under certified Quality Management System
✔ Consistent design, manufacturing, and service
✔ Full traceability for international clients
📦 Additional Documents (On Request):
MSDS for food-contact parts
Welding and surface treatment records
Certificate of Origin
Electrical and pneumatic diagrams
Would you like certificate copies for your procurement or regulatory team?
The Diced Fruit Patty Pet Treats Processing Line needs compact installation space. It has fewer components: meat processing system, patty former, vacuum diced fruit distributor, trays conveyor, auto traying system, control cabinet.
📐 Standard Line Footprint:
| Component | Dimensions (L × W × H) |
|---|---|
| Meat Processing System | ~2.0 m × 1.0 m × 1.6 m |
| Patty Former | ~1.5 m × 0.8 m × 1.5 m |
| Vacuum Diced Fruit Distributor | ~1.5 m × 0.8 m × 1.5 m |
| Trays Conveyor | ~3.0 m × 0.6 m × 1.2 m |
| Auto Traying System | ~1.5 m × 0.8 m × 1.5 m |
| Control Cabinet | ~0.8 m × 0.6 m × 1.8 m |
| Total Line (Standard Layout) | ~10–12 m × 2.5 m × 2.0 m |
🧩 Recommended Installation Space:
For safe operation and maintenance access:
Minimum space: ≥ 14 m (L) × 4 m (W) × 2.5 m (H)
Preferred space with buffer zones: 18 m × 5 m (for raw material staging, tray storage, and maintenance)
⚙️ Considerations:
Control cabinet is wall-mounted or beside line
Space can be L-shaped or U-shaped
Compact design fits small to medium workshops
Extra space for raw material storage and finished tray collection
Would you like a factory layout drawing (PDF or DWG) for your space planning?
The Diced Fruit Patty Pet Treats Processing Line is energy-efficient. Below is the power and water breakdown.
⚡ Power Consumption
| Component | Power Rating |
|---|---|
| Meat Processing System | ~2–3 kW |
| Patty Former | ~1–2 kW |
| Vacuum Diced Fruit Distributor | ~1–2 kW |
| Trays Conveyor | ~0.5–1 kW |
| Auto Traying System | ~0.5–1 kW |
| Control Cabinet & Auxiliaries | ~0.5–1 kW |
| Total Installed Power | ~5–10 kW |
| Average Working Load | ~3–6 kWh/hour |
🔌 Voltage: 380V / 50Hz / 3-phase (customizable to 220V, 415V, or 480V)
💧 Water Consumption
Water is not used in production. Only for cleaning and sanitation. No cooling water needed.
| Use Case | Estimated Consumption |
|---|---|
| Daily cleaning (manual/CIP) | ~50–150 L/day |
| Total Typical Usage | ~50–150 L/day |
💡 Most users choose simple manual cleaning. A CIP system is optional for automated cleaning.
Would you like utility layout recommendations or power cable sizing help?
Yes. Modular design. PLC-based control. Easy to integrate with existing lines.
🔄 Integration Capabilities:
✅ Mechanical Compatibility
Modular conveyors connect to upstream meat mixers or batter preparation systems.
Adjustable height and width. Match your layout.
Tray discharge zones can be left-to-right, right-to-left, or U-shape.
✅ Electrical/Control Integration
Central PLC (Siemens or Omron). I/O extension ports.
Signal sync for start/stop, alarms, product counting.
Optional Ethernet/IP, Modbus, Profinet for SCADA or smart factory.
✅ Custom Interface Points
For pre-processing: meat grinders, mixers, batter tanks, fruit dicers.
For post-processing: packaging machines, metal detectors, tray sealers.
For QC: vision systems, weight checkers, moisture analyzers.
🧩 Typical Integration Scenarios:
Inline with meat batching and mixing system.
Meat processing → patty forming → fruit distribution → traying continuous flow.
Connect to tray sealing or flow wrap machines.
Barcode or RFID traceability integration.
Would you like to share your existing layout? We can propose a tailored integration plan.
Lead time depends on customization, production schedule, and destination. Below is a typical breakdown.
⏳ Standard Lead Time (Production Only):
| Order Type | Lead Time |
|---|---|
| Standard configuration (DR-FT3) | 20–30 working days |
| Customized version (special fruit types, halal/kosher, custom patty sizes) | 30–45 working days |
Production starts after contract signing and deposit.
🚢 Shipping Time by Region (Sea Freight):
| Destination | Shipping Time |
|---|---|
| Southeast Asia | 7–15 days |
| Middle East | 20–25 days |
| Europe | 30–35 days |
| North America | 35–45 days |
| South America | 40–50 days |
| Africa | 30–45 days (port dependent) |
Air freight available for urgent parts.
📦 Total Door-to-Door Delivery:
Standard line (e.g., to Europe): ~7–10 weeks
Customized line (halal, special fruit types, custom patty sizes): ~9–13 weeks
🛠 Services That May Add Time:
Factory acceptance test (FAT)
Third-party inspection (SGS, BV)
HMI language customization
Certificate legalization (COO, CE, FDA)
Would you like a Gantt chart for production and delivery based on your country and customization needs?
Total cost depends on model, customization, destination, and services. Below is a planning estimate.
💰 Base Equipment Cost (FOB China):
| Configuration Type | Price Range (USD) |
|---|---|
| Standard line (DR-FT3, 300 kg/h) | $25,000 – $40,000 |
| Mid-range line (higher capacity, multi-lane) | $45,000 – $65,000 |
| Customized line (special fruit types, halal/kosher, custom patty sizes) | $70,000 – $100,000+ |
✔ Includes: meat processing system, patty former, vacuum diced fruit distributor, trays conveyor, auto traying system, control cabinet, spare parts.
🚢 Shipping Cost (Estimated CIF by Region):
| Destination | Estimated Cost (20FT container) |
|---|---|
| Southeast Asia | $800 – $1,500 |
| Middle East | $1,200 – $2,000 |
| Europe | $1,500 – $2,500 |
| North America | $2,000 – $3,000 |
| South America/Africa | $2,500 – $4,000 |
✔ CIF includes ocean freight, insurance, and port charges.
🛠 On-Site Installation & Training:
| Service | Cost Estimate (USD) |
|---|---|
| On-site technician (2–3 days) | $1,500 – $2,500 (visa, travel, accommodation included) |
| Remote installation support (optional) | Free or $300–$500 |
📄 Other Optional Costs:
| Item | Cost |
|---|---|
| Certificate of Origin / legalization | $100 – $300 |
| Third-party inspection (SGS/BV) | $500 – $1,000 |
| Spare parts kit (extended) | $500 – $1,000 |
| Additional fruit dicing system (optional) | $5,000 – $10,000 |
| CIP system (optional) | $3,000 – $6,000 |
💵 Total Estimated Turnkey Cost (All-Inclusive):
| Region | Total Estimate (USD) |
|---|---|
| Asia (standard DR-FT3) | ~$27,000 – $43,000 |
| Middle East / EU | ~$28,000 – $46,000 |
| North America | ~$30,000 – $48,000 |
| Customized line (multi-fruit + CIP) | $75,000 – $110,000+ |
Would you like a formal Proforma Invoice (PI) with your company name, port of delivery, and selected options? We can prepare a detailed commercial offer for you.
Darin offers flexible payment terms. Below are standard and optional options.
✅ Standard Payment Terms (Most Common):
| Payment Milestone | Percentage | Details |
|---|---|---|
| Deposit (upon signing contract) | 30% – 50% | T/T (Telegraphic Transfer) |
| Balance before shipment | 50% – 70% | T/T after inspection or Bill of Lading |
| Total | 100% |
✅ Optional Payment Terms (Subject to Approval):
| Term Type | Details |
|---|---|
| Irrevocable L/C at Sight | 100% Letter of Credit from major bank |
| T/T with progress payments | 30% deposit + 40% before shipment + 30% upon arrival |
| Escrow arrangement | For large projects or first-time partnerships |
| Leasing / Financing | Available in some regions (inquire) |
🔧 Payment Methods Accepted:
T/T (Bank Transfer)
L/C (Letter of Credit)
Western Union (spare parts only)
PayPal (samples or service fees)
📌 Important Notes:
Buyer pays all bank charges outside China.
Customized lines (special fruit types, custom patty sizes, halal/kosher) may need 40–50% deposit.
Third-party inspection (SGS, BV) at buyer's cost.
📞 Contact Us:
For a Proforma Invoice (PI), contact us with your company details, payment terms, and port.
Welcome to ask for a customized quotation.
Export-grade packaging. Safe delivery to your facility.
📦 Packaging Method Details:
✅ 1. Film Wrapping
PE stretch film covers all machine surfaces. Prevents moisture, rust, scratches.
✅ 2. Fumigated Wooden Crates
Key components are packed in ISPM15-certified wooden crates:
Meat processing system, patty former, vacuum diced fruit distributor, trays conveyor, auto traying system, control cabinet.
Includes shock-absorbing foam, reinforced corners, bolted closures.
✅ 3. Palletized & Container Loading
All crates on pallets for forklift handling.
Blocking and bracing prevents shifting.
Fits in 20FT container (compact line).
Protects against impact and vibration.
📄 Included in Each Package:
English machine and part labels.
USB and printed copy of: operation manual, electrical drawings, maintenance checklist, spare parts list.
Packing list and crate markings (model + serial number).
🛡 Optional Packaging Features:
Waterproof vacuum packaging for humid climates.
Steel-frame reinforced crates for heavy components.
Shock indicators or humidity sensors on request.
Would you like photos or a packing diagram from a previous shipment?
On-site installation is optional. It is a paid service. Cost depends on location and line complexity.
👷♂️ On-Site Installation & Commissioning Services:
✅ What's Included:
Mechanical installation
Assemble meat processing system, patty former, vacuum diced fruit distributor, trays conveyor, auto traying system, control cabinet.
Electrical & PLC setup
Wiring, control system startup, I/O testing.
Full commissioning
Test run with your raw materials.
Adjust patty size, fruit distribution rate, tray speed, and throughput.
Operator training
Hands-on training for machine use, cleaning, maintenance, troubleshooting.
Safety and sanitation briefing (HACCP, GMP).
💰 Service Fee (Typical):
| Item | Cost Estimate (USD) |
|---|---|
| Technician fee | $80–$150/day (per person) |
| Travel expenses | Flight + visa (at cost) |
| Accommodation & meals | Provided by buyer |
| Typical duration | 2–3 working days |
Total installation cost: $1,500 – $2,500. Depends on destination and line complexity.
🌐 Alternative: Remote Installation Support
Live video call (WeChat, Zoom, WhatsApp). Step-by-step guides. Remote PLC/HMI debugging via TeamViewer or VPN.
📄 Pre-shipment Support:
Factory Acceptance Test (FAT) before delivery. Video documentation. FAT report and checklist.
Would you like a quote with on-site installation? Or remote support? We can recommend the best option for your team.
Yes. Operator training is included in the standard package. Your team can run the line safely and efficiently.
🎓 Included Operator Training (Free of Charge):
✅ 1. Factory-Based Training (Before Shipment)
Conducted during FAT (Factory Acceptance Test).
Covers:
Startup & shutdown procedures
Meat processing, patty forming, fruit distribution, and traying settings
Basic maintenance and cleaning
Error code diagnosis
For up to 2–3 client technicians
Training documentation available (optional certification)
👷♂️ 2. On-Site Training (If Installation Is Purchased)
Delivered by Darin's technician during commissioning.
Hands-on operation with your raw materials.
Training includes:
Real-time production tuning (patty size, fruit distribution rate, tray speed)
Sanitation and food safety protocols
Spare parts replacement
PLC/HMI interface walkthrough
Up to 5 operators per session
📚 3. Training Materials Provided:
Printed and digital operation manuals
Video tutorials for:
Daily operation
Cleaning and disassembly
Emergency response
Maintenance checklist
Would you like training materials in English or your local language (Spanish, Arabic, Russian, etc.)? We can prepare sample files.
Yes. A standard spare parts kit is included. No extra cost.
🔧 Included Spare Parts (Standard Package):
| Part Type | Quantity |
|---|---|
| Sealing rings / O-rings | 4–8 pcs |
| Patty former molds / wear parts | 1 set |
| Trays conveyor belts | 1–2 pcs |
| Fruit distributor nozzles / parts | 1 set |
| Sensors (position/speed) | 1–2 pcs |
| Meat processing system blades / wear parts | 1 set |
| Allen keys, fuses, screws | 1 set |
| Pneumatic fittings | Assorted |
| Lubrication grease | 1 tube |
| Instruction manual (USB + print) | 1 set |
✅ Covers first 6–12 months of normal operation.
🔄 Optional Extended Spare Parts Kits:
| Package Type | Coverage | Cost (USD) |
|---|---|---|
| Extended Basic Kit | 1–2 years | $400 – $700 |
| Production Critical Kit | 2–3 years | $800 – $1,200 |
| Full Spare Parts Kit | 3+ years | $1,500 – $2,500 |
Spare parts are packed separately. Labeled clearly. Shipped with the machine.
📄 Documentation Provided:
Spare parts list with part numbers
Maintenance schedule
Easy reordering from Darin's warehouse or regional agent
Would you like a custom spare parts list based on your annual production volume? We can tailor it for your needs.
Standard warranty: 12 months from arrival at your facility. Or 15 months from shipping date. Whichever comes first.
🛡️ Warranty Coverage Includes:
✅ Parts & Components:
Motors, gearboxes, PLC, HMI, sensors
Patty former molds and wear parts
Meat processing system blades and components
Vacuum fruit distributor nozzles and seals
Trays conveyor belts and drive units
Auto traying system components
Pneumatic and electrical components
✅ Labor Support:
Free remote troubleshooting (video call, phone, email)
Remote software updates (PLC/HMI)
Guidance for warranty part replacement
❌ Exclusions:
Damage from improper operation, unauthorized modifications, or lack of maintenance
Consumables (belts, seals, O-rings, blades) beyond standard spare set
Power surges, water damage, contamination
🔄 Extended Warranty (Optional):
| Plan Type | Total Duration | Cost (USD) |
|---|---|---|
| +1 Year Extension | 24 months | $800 – $1,500 |
| +2 Year Extension | 36 months | $1,500 – $2,500 |
Extended warranty includes: free part replacements, priority tech support, spare parts discounts.
Would you like a sample warranty certificate? Or a quote with extended warranty included?
Yes. Many optional modules are available. Enhance functionality, automation, and product quality.
🧩 Popular Optional Accessories & Modules:
1. 🔄 Multi-lane Patty Former
Boosts throughput. Supports higher capacity with multiple lanes.
2. 🍎 Extended Fruit Dicing System
Handles more fruit varieties. Customizable dice size for different recipes.
3. 🎨 Color Enhancement Module
Adds natural color to patties for visual appeal. Improves product presentation.
4. 📏 Vision Inspection System
Real-time camera checks patty size, shape, and fruit distribution. Removes defective patties.
5. 📦 Automatic Counting & Collating Unit
Groups patties into sets (50–200 pcs). Connects to packing machines.
6. 🖥️ Remote Monitoring & Data Logging
Real-time production data (output, temperature, speed). Integrates with ERP/MES.
7. 🧊 Pre-cooling Tunnel
Cools patties before traying. Improves shape retention and shelf life.
8. 🧽 CIP (Clean-in-Place) System
Fully automated washing. Reduces downtime. Meets GMP and HACCP standards.
9. 🌍 Multilingual HMI Interface
Languages: English, Spanish, Arabic, Russian, etc. Easy for global teams.
10. 🔐 Safety & Hygiene Upgrades
Full stainless steel enclosures. Lockable safety covers. FDA-compliant materials.
Would you like a layout drawing or quote with these modules? We can help prioritize the best ROI for your market.
Darin provides full technical support. Remote and on-site. Fast issue resolution. Long-term reliability.
🛠️ Post-Sales Technical Support Includes:
✅ 1. Remote Technical Support (Free for Life)
📞 Phone, video call, or chat (WeChat, WhatsApp, Zoom)
🖥️ Remote PLC/HMI diagnostics via TeamViewer or VPN
🛠 Troubleshooting for mechanical, electrical, or software issues
🔄 Support for recipe changes, patty size adjustments, fruit distribution tuning, tray speed optimization
✅ 2. Spare Parts Support
Priority access to original spare parts
Detailed parts catalog with codes and drawings
Fast international shipping for urgent parts
Custom stocking plans for large customers
✅ 3. On-Site Support (Optional, Paid)
Technician dispatch for:
Repairs or upgrades
Re-training staff
Line reconfiguration or expansion
Response time: 7–15 days globally (depends on visa and travel)
✅ 4. Documentation & Training Resources
Complete operation and maintenance manual
Electrical & pneumatic schematics
Video tutorials:
Daily operation
Cleaning and sanitation
Troubleshooting: meat processing system jams, patty former issues, fruit distributor blockages, tray conveyor faults
✅ 5. Software & Firmware Updates
Free PLC and HMI updates
Custom logic adjustments for recipe or process changes
🧩 Optional Support Packages for Large Buyers:
| Package Type | Includes | Term |
|---|---|---|
| Annual Service Plan | 1 on-site visit per year + remote support | 1 year |
| Extended Warranty | Parts & labor coverage extension | 1–2 years |
| Training Refresh Pack | Remote or on-site training for new operators | On request |
Would you like an SLA or support flowchart for your procurement documents? We can tailor it for your country and production scale.
Shipping is fast. Depends on urgency, part type, and destination. Darin keeps a large spare parts inventory.
🚚 Shipping Timeframes by Priority:
✅ 1. Express Shipping (Urgent Repairs)
Method: DHL, FedEx, UPS, TNT
Delivery Time:
Asia: 2–4 working days
Middle East/Europe: 3–6 working days
North America: 4–7 working days
South America/Africa: 5–9 working days
Use Case: Sensors, HMI, PLC parts, patty former molds, fruit distributor nozzles, tray conveyor belts
✅ 2. Standard Air Freight
Delivery Time: 7–12 working days
Use Case: Meat processing system blades, patty former wear parts, motors, tray conveyor drive units, fruit dicing system components
✅ 3. Sea Freight (Large Parts or Restocking Kits)
Delivery Time:
Southeast Asia: 10–15 days
Europe: 25–35 days
Americas/Africa: 30–45 days
Use Case: Full spare parts kits, complete patty former assemblies, fruit distributor units, tray conveyor sections
📦 Shipping Workflow:
Send part number or photo → Quote within 24h → Payment → Dispatch within 1–2 days → Tracking number provided
🧰 Proactive Options:
Pre-order spare parts kits to reduce downtime
Custom stocking agreement for high-volume users
Distributor warehouses in select regions may stock key parts
Would you like an emergency parts kit list for your diced fruit patty line? Based on your runtime and shifts. We help minimize downtime risks.
Yes. Remote troubleshooting is fully available. Fast and cost-effective. No need to wait for on-site support.
🌐 Remote Troubleshooting Services Include:
✅ 1. Real-Time Video Support
Live video via Zoom, WhatsApp, or WeChat
Guide your team through:
Error diagnosis
Component inspection
Replacements or adjustments
HMI/PLC setting checks
✅ 2. PLC & HMI Remote Access
Remote login via TeamViewer, AnyDesk, or VPN
Darin engineers can:
Monitor machine status
Adjust recipes and parameters (patty size, fruit distribution rate, tray speed, forming pressure)
Update or reset control logic
Diagnose software or sensor failures
🔐 Secure access only. Enabled temporarily during support.
✅ 3. Step-by-Step Troubleshooting Guides
PDF and video tutorials for your model.
Covers common issues:
Meat processing system feed problems
Patty former jamming or misalignment
Fruit distributor blockages
Tray conveyor belt slipping
Auto traying system misfeeds
Motor or drive faults
Sensor alarms
Includes visual checks, parameter lists, error code explanations
📞 Support Availability:
Response time: 12–24 hours (faster for urgent issues)
Support in English and Chinese. Other languages via translator.
Free for the lifetime of the machine.
Would you like a remote troubleshooting checklist? Or a list of common alarm codes and fixes? We can also advise on safe remote access setup.
Low-maintenance design. Routine care needed for best performance and hygiene.
🔧 Maintenance Schedule Overview:
| Frequency | Tasks |
|---|---|
| Daily | Clean meat processing system, patty former, fruit distributor, tray conveyor, auto traying system. Wipe control panel. |
| Weekly | Inspect belts, molds, nozzles. Lubricate bearings. Check PLC/HMI connections. |
| Monthly | Deep clean forming tools and fruit distributor. Calibrate sensors. Check motors. |
| Quarterly | Replace worn seals/O-rings. Tighten electrical terminals. Inspect conveyor belts. Check software updates. |
| Annually | Replace blades, molds, belts. Service gearboxes, pneumatic valves, meat processing system. |
💰 Estimated Annual Maintenance Costs:
| Cost Component | USD |
|---|---|
| Consumables (belts, molds, O-rings, grease) | $200 – $500 |
| Preventive spare parts (seals, nozzles, sensors) | $300 – $600 |
| Local labor (if outsourced) | $30–$50/hour |
| Optional technician visit | $1,500 – $2,500 (incl. travel) |
| Total (self-maintained) | ~$500 – $1,200/year |
✅ Lower costs with in-house training and upfront spare parts kit.
🧠 Smart Maintenance Features:
HMI alarms for scheduled checks
Run-time counters for meat processing, patty former, fruit distributor, tray conveyor, auto traying
Optional predictive maintenance with sensors
Would you like a printable maintenance log sheet? Or a 2-year spare parts + maintenance bundle quote? Tailored to your shift schedule.
Yes. Software updates are included. Keep your line secure, efficient, and up to date.
🖥️ Software Update Coverage:
✅ Included Systems:
PLC (Programmable Logic Controller)
HMI touchscreen
Servo controller logic and safety interlocks
Patty former speed control
Fruit distributor timing and vacuum control
Tray conveyor speed and indexing control
🔄 Types of Software Updates:
Bug fixes and stability improvements
UI enhancements (simplified menus, new languages)
Feature upgrades (recipe memory, patty size presets, fruit distribution profiles)
Optimization for meat processing, patty forming, fruit distribution, and traying
Integration support for optional modules (vision system, CIP, remote monitoring)
💡 How Updates Are Delivered:
| Method | Description |
|---|---|
| Remote Update | Via TeamViewer, AnyDesk, or VPN |
| USB Transfer | Files sent with instructions |
| Technician Visit | Installed during on-site service |
✅ Updates take 15–30 minutes. Darin provides step-by-step guidance or does it remotely.
🆓 Cost of Updates:
Free during warranty period
Free lifetime access to standard updates
Custom modifications may have a one-time engineering fee
Would you like a sample changelog? Or a custom interface mockup with your language and recipe setup? Ask us about free scheduled updates in your region.
Yes. Modular design. Easy to upgrade. Protects your long-term investment.
🔧 What Can Be Upgraded or Retrofitted Later?
✅ 1. Capacity Expansion
Upgrade to larger patty former. Add multi-lane meat processing system.
✅ 2. Patty Size & Shape Flexibility
Change patty former molds for different sizes or shapes.
✅ 3. Fruit Variety & Distribution Enhancement
Add more fruit types. Upgrade vacuum distributor for better placement.
✅ 4. Automation Enhancements
Add automatic counting unit. Integrate vision inspection. Add remote monitoring or SCADA.
✅ 5. Hygiene & Safety Compliance
Retrofit stainless steel enclosures. Add CIP system. Install safety guards.
✅ 6. Tray Conveyor & Traying System Upgrades
Upgrade tray conveyor for higher speed. Add multi-layer traying capacity.
✅ 7. Software & Interface
New HMI features. Language packs. Data logging and USB export.
✅ 8. Integration with New Equipment
Connect to tray sealers. Link to upstream meat mixers. Connect to downstream packaging.
🛠️ Upgrade Process:
Tell us your goals. We provide upgrade proposal and layout. Ship components with drawings or technician. Optional software update.
💡 Retrofit Examples:
Client added multi-fruit capability after 1 year. Another plant added CIP system without stopping production. US customer upgraded to meet FDA standards.
Would you like an upgrade checklist? Or a quote for add-on modules for year 2 or 3? We can plan according to your growth.
Darin guarantees fast after-sales service. Response times depend on urgency and support method.
⏱️ Guaranteed Response Times:
| Service Type | Response Time |
|---|---|
| ✅ Remote Support – Standard | 12–24 hours (usually <12h) |
| ⚡ Remote Support – Urgent | 4–6 hours (priority hotline) |
| 🛠 Spare Parts Quotation | Within 24 hours |
| 📦 Spare Parts Shipping | 1–2 working days (in-stock items) |
| 👨🔧 On-Site Technician Dispatch | 7–15 working days (visa/logistics dependent) |
✅ Worldwide support via email, WhatsApp, WeChat, phone, TeamViewer, AnyDesk.
🌐 Global Support Coverage:
Engineers in Asia, EU, Americas. Multilingual support (English, Chinese + translator). Dedicated after-sales coordinator per project.
🛡️ Optional SLA for High-Volume Clients:
Priority hotline. 72-hour technician deployment. Annual service visit. 95% uptime guarantee.
Would you like an SLA template or service commitment letter for your QA audit? We can tailor it to your industry standards.
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