A pet food extrusion line is a factory assembly line designed specifically for the production of pet food through a process known as extrusion. This line consists of a series of interconnected machines that handle different stages of production. The central component, the extruder, mixes raw ingredients and cooks them under high pressure and temperature. The resulting hot mixture is then forced through a mold called a die, shaping it into the desired forms and sizes of pet food pellets. This line efficiently produces pet food in various shapes and sizes, ensuring consistent quality and nutritional value.
Raw material:
Corn flour, wheat flour, rice flour, fish powder, bone powder, fresh bone and meat paste, etc. or to use the corn feeds, rice feeds, wheat feeds directly, then a grains grinder will be added.
Product Range:
Versatility & Customization: It supports a variety of materials & allows for flexible production of different shapes & products through customizable configurations.
Dog & Cat Food: Produces both dry & semi-moist foods, catering to the largest market segment.
Fish Feed: Offers high-grade feeds for both common & exotic fish species, available in floating or sinking varieties.
More Applications: Suitable for producing food for wide range of pets including dogs, cats, shrimp, foxes, and birds, enhancing its utility across different pet food markets.
Darin® Pet Food Extrusion Line, a state-of-the-art solution for producing a wide range of pet foods for animals including dogs, cats, birds, fish, turtles, rabbits, and horses. This line is engineered to ensure the production of high-quality pet food that combines high nutritional value with cost-effective production processes.
The Darin® Pet Food Extrusion Line is fully automated and continuous, operated via a user-friendly PLC touch screen control system, ensuring precise control and efficiency throughout the production process. This line incorporates a Siemens motor and control systems, known for their reliability and efficiency.
With a capacity ranging from 100 kg/hr to 5 tons/hr, the Darin® Pet Food Extrusion Line is suitable for businesses of various sizes, from small-scale producers to large commercial facilities. This line not only meets the highest standards of pet food production but also ensures that your operation can run smoothly and efficiently, maximizing productivity and profitability.
De vigtigste komponenter i forarbejdningslinjen omfatter ：.
our main production line include food extrusion machine,soya meal/meat processing machine,packaging machine,rice cake machine etc.
Darin® Pet Meat Strip Production line includes
① Control Cabinet ② Proportioning System ③ Elevator ④ Extruder ⑤ Air Conveyor ⑥ Dryer ⑦ Hoister ⑧ Flavoring System
Flour Mixer is used to mix the raw material, like corn flour, rice flour, fish bone flour, ox bone flour with liquid and other additives.
Screw Conveyor is used to the convey the materials to the feeder of the extruder.
Double screw extruder can make dry pet food for dog, cat, fish etc. Different sizes and shapes can be made by changing the molds. Different capacity for choice, such as 150kg/hr, 300kg/hr, 500kg/hr, 800kg/hr, 1ton/hr, 3ton/hr.
Vibrating Sifter is a conveyer. It uses to convey the raw material to next equipment, and at the same time, it sifts to prevent the raw materials sticking together.
Roaster is used to dry a wide range of products, such as dog snacks, corn flakes, core filling food, pet food etc. Stainless steel material, the power can be gas, oil or electricity.
Flavoring System is used to evenly spray the flavor powder and oil onto snacks. Includes FOUR devices: Coating Drum, Oil Sprayer, Small Hoist and Flavor Sprayer.
Production line process flow:
Mixer—screw conveyor—twin screw extruder-air conveyor—–multi-layer oven—hoister–roller—oil sprayer—packing
Darin® Pet Food Extrusion Line follows a step-by-step process to transform raw ingredients into nutritious pet food:
Ingredient Handling: Raw materials like grains, meat meals, and vitamins are received, stored, and then precisely measured according to the desired recipe.
Mixing and Grinding: The measured ingredients are blended thoroughly in a mixer. Some components might be ground for better consistency before mixing.
Extrusion: The mixed ingredients enter the heart of the line – the extruder. Here, they are cooked under high pressure and temperature, forming a dough-like consistency.
Shaping: The hot dough is forced through specialized dies (molds) within the extruder. These dies determine the final shape and size of the kibble.
Drying and Cooling: The extruded kibble is conveyed through dryers to remove excess moisture, ensuring proper storage and preventing spoilage. The dried kibble is then cooled for handling and packaging.
Coating and Packaging (Optional): For enhanced palatability, the cooled kibble might be misted with a fat or oil coating. Finally, the kibble is packaged in bags or containers for distribution.
I hope this explanation clarifies the operation of the Darin® Pet Food Extrusion Line!
Contact us today to learn how Darin® can transform your business. Schedule a free consultation and discover the perfect solution for your production line needs !
| Model | Kapacitet | Kraft | Dimension |
|---|---|---|---|
| DR-65 | 120-150 kg/t | 80kw | 18*5*3m |
| DR-70 | 200-300 kg/t | 90kw | 20*5*3m |
| DR-85 | 500-600 kg/t | 150kw | 30*5*4m |
| DR-90 | 800-1000 kg/t | 200kw | 35*5*5m |
| DR-95 | 2000 kg/t | 250kw | 40*10*16m |
| DR-120 | 3000 kg/t | 350kw | 50*10*20m |
| DR-135 | 5000 kg/t | 450kw | 60*10*24m |
Udnyt vores tilpasningstjenester til at skræddersy produktionen af dyrefoder præcis til dine behov. Brug vores CAD- og 3D-designlayouts til at visualisere dit slutprodukt. Vores ekspertingeniører er her for at gøre dine ideer til virkelighed. Lad os diskutere dine unikke kæledyrsfoderkoncepter - kontakt os nu!
Her er en kortfattet sammenligning, der tydeligt viser de overlegne egenskaber og fordele ved Darin®-maskiner sammenlignet med andre producenter, og som fremhæver de vigtigste forskelle inden for teknik, kvalitet, sikkerhed, driftseffektivitet og vedligeholdelse.
Motorer fra Darin Machinery kommer fra WEG med en 3-årig verdensomspændende garanti eller Siemens og har et pålideligt globalt eftersalgsservicesystem.
De elektriske dele er fra ABB eller Schneider, og det er nemt at finde erstatninger på det lokale marked.
PLC og berøringsskærme fra Siemens, Tyskland, bruges af Darin Machinery for at sikre lettere betjening og mindre behov for arbejdskraft.
Når der opstår fejl, viser Darin Machinerys berøringsskærme relevante oplysninger, hvilket gør det nemt at diagnosticere og løse problemerne hurtigt.
Darin Machinery-kontrolkabinetter er udstyret med 24V sikker spænding, hvilket sikrer operatørens sikkerhed, selv om der opstår elektrisk lækage.
Darin Machinery omfatter tre typer beskyttelse mod overstrøm, overspænding og overophedning for at sikre maskinens og operatørens sikkerhed.
Alle dæksler, netbælter og dele, der kommer i kontakt med materialer hos Darin Machinery, er fremstillet af rustfrit stål 304 i fødevarekvalitet, hvilket giver overlegen holdbarhed og sikkerhed.
VS
Producenter af mainstream-udstyr bruger ofte mindre kendte mærker Almindelig motor, almindelig kvalitet og med begrænset garanti for eftersalgssupport.
Mainstream-udstyr bruger typisk mindre kendte mærker, og det er svært at finde erstatninger på det lokale marked.
I modsætning hertil kan mainstream-udstyr mangle sådanne avancerede kontroller og ofte være afhængig af manuelle knapper, der kun styrer hovedenheden. De kræver flere operatører.
Mainstream Producenter af udstyr kan kræve manuel inspektion af hvert enkelt stykke udstyr, hvilket er tidskrævende. Lav arbejdseffektivitet.
Producenter af mainstream-udstyr Kontrolskabe kan bruge 220V, ikke-menneskelig sikkerhedsspænding, hvilket udgør en sikkerhedsrisiko i tilfælde af lækage for operatøren.
Almindeligt udstyr giver ofte kun grundlæggende overbelastningsbeskyttelse. Potentielle sikkerhedsrisici.
Mainstream-udstyrsproducenter, der kan bruge materialer af lavere kvalitet, og som udgør en potentiel sikkerhedsrisiko.
Darin Machinery er en ISO 9001-certificeret producent med speciale i fødevaremaskiner og maskiner til dyrefoder. Vores omfattende produktsortiment inkluderer forskellige produktionslinjer til fødevaremaskiner, dyrefodermaskiner, puff-snackmaskiner, energigranolabarmaskiner og supportudstyr. Darin har 10 nationale opfindelsespatenter og har specialiseret sig i udvikling af foder- og godbidsteknologier siden 2006. Alle Darin-maskiner er CE-certificerede, fuldt udstyret med verdensberømte elektroniske og motorer. Nu kører Darin-maskiner i mere end 70 lande, herunder USA, Tyskland, Japan, Italien, Spanien, Holland, Australien, Canada osv.
2. Når vi har leveret maskiner til kundens fabrik, begynder vi straks at ansøge om visum til kundens land; normalt har skibet brug for 20-60 dage til den krævede havn, så vi har tid nok til at få visum. Mens maskinerne ankommer til din fabrik, er vores ingeniører klar til at starte på idriftsættelsesservicen.
3. Vi sender 1-2 teknikere til din fabrik for at installere og justere forarbejdningslinjen for at realisere normal produktion på kortest mulig tid.
4. Teknikerne har ansvaret for at træne og lære medarbejderne at betjene, rengøre, vedligeholde og reparere alle maskinerne, indtil medarbejderne er i stand til at betjene forarbejdningslinjen.
5. Det koster normalt 5-30 dage (alt efter udstyrets størrelse) at sætte det i drift, og vi giver 1 års garanti fra datoen for afslutningen af ibrugtagningsservicen.
Ofte stillede spørgsmål
Pet Food Extruding Lines are versatile and can produce a wide range of pet food products for various animals, including dogs, cats, birds, fish, turtles, rabbits, horses, and even shrimp. They can handle a variety of ingredients, including grains, meat meals, vegetables, fruits, and supplements, to create customized formulations that meet specific nutritional needs.
Pet Food Extruding Lines offer flexibility in kibble shapes and sizes to cater to different pet preferences and feeding styles. Common shapes include kibbles, pellets, biscuits, and stars. Sizes can range from small granules for small pets to large kibbles for larger animals. The specific shapes and sizes are determined by the dies used in the extruder.
Production capacities for Pet Food Extruding Lines vary depending on the model and manufacturer. Common ranges include:
Small-scale: 100kg/hr to 500kg/hr (suitable for small businesses and hobbyists)
Medium-scale: 500kg/hr to 1ton/hr (suitable for growing businesses and medium-sized production facilities)
Large-scale: 1ton/hr to 5ton/hr or more (suitable for large-scale production facilities and commercial pet food manufacturers)
The choice of production capacity depends on the expected demand, available space, and budget.
Energy consumption and operating costs for Pet Food Extruding Lines vary depending on the model, production capacity, and energy efficiency of the equipment. However, modern lines are designed to be energy-efficient, utilizing features like variable-speed drives and heat recovery systems to minimize energy consumption.
Factors that can influence operating costs include:
Energy costs: The price of electricity or fuel used to power the line.
Raw material costs: The cost of ingredients used in pet food production.
Labor costs: The wages and benefits paid to employees operating and maintaining the line.
Maintenance costs: The expenses associated with regular maintenance and repairs.
Pet Food Extruding Lines incorporate various safety features to protect operators and prevent accidents. Common safety features include:
Emergency stop buttons: Located throughout the line to allow for immediate shutdown in case of emergencies.
Safety guards: Covering moving parts and hazardous areas to prevent injury or entanglement.
Interlocking safety switches: Preventing operation unless certain conditions are met, such as proper door closure or component alignment.
Overload protection: Automatically shutting down equipment in case of excessive power consumption or mechanical overload.
Lead times for delivery and installation vary depending on the complexity of the line, the manufacturer’s production schedule, and shipping arrangements. Generally, lead times can range from a few weeks to several months.
Factors that can influence lead times include:
Customization requirements: Custom-built lines or lines with extensive modifications may have longer lead times.
Component availability: Delays in sourcing specific components can impact lead times.
Shipping schedules: International shipping may add to the overall lead time.
Installation complexity: The complexity of the installation process can affect the overall lead time.
Pet Food Extruding Lines can be customized to meet specific production needs and preferences. Common customization options include:
Ingredient handling systems: Tailored to handle the specific types and quantities of ingredients used in the pet food formulation.
Mixing and grinding systems: Customized to achieve the desired consistency and texture of the mixed ingredients.
Extruder options: Different extruder configurations, such as single-screw or twin-screw extruders, can be selected based on production capacity and product requirements.
Die selection: A wide range of die shapes and sizes can be chosen to produce the desired kibble shapes and sizes.
Coating and packaging systems: Customized coating systems can add flavorings, fats, or oils to enhance palatability, while packaging systems can be tailored to the desired packaging formats.
Du er mere end velkommen til at besøge Darin, vi leverer maskintestkørsel, ansigt til ansigt-diskussion og kalkunprojektdesignløsning.
Oversea commssioning service leveres, vores tekniker hjælper med at installere maskinen og undervise lokale arbejdere om drift og vedligeholdelse. Køber skal betale for teknikerens runde flybillet, indkvartering og løn.
Darin leverer komplet eftersalgsservice, når der er brug for nye dele, hjælper vi med at levere nye erstatninger til en rimelig pris og på kortest mulig tid.
Et år fra maskinen ankommer til din fabrik.
Ja Auto CAD-layout vil blive leveret som kundens værkstedsstørrelse.
Ja, der følger omfattende træning i maskinbetjening, vedligeholdelse og sikkerhedsprotokoller med hvert eneste køb. Vores team sikrer, at dit personale er fuldt udrustet til at køre linjen effektivt og sikkert.
Ja, vi tilbyder tilpasningsmuligheder, der passer til specifikke produktionskrav og -begrænsninger. Dette omfatter maskindimensioner, forarbejdningskapacitet og automatiserede funktioner.
Med automatisering, kvalitet og service i tankerne, altid baseret på kundernes forskellige behov, vil Darin være dedikeret til at give kunderne tilfredse produkter og fuld levetid efter salgsservice.
Darins maskiner kører i mere end 70 lande, herunder USA, EU, Tyskland, Japan, Italien, Spanien, Holland, Australien, Brasilien, Mexico, Indonesien, Thailand, Canada osv.
Med automatisering, kvalitet og service i tankerne, altid baseret på kundernes forskellige behov, vil Darin være dedikeret til at give kunderne tilfredse produkter og fuld levetid efter salgsservice.
Lad os tale om, hvordan vi kan hjælpe dig med at nå dine mål og få din virksomhed til at vokse!
Fortæl os så specifikt som muligt om dine behov.
Vi vil arbejde på den bedste løsning og tilbud i henhold til dine krav.
Vi starter produktionen, når vi har fået din godkendelse og dit depositum, og vi håndterer forsendelsen.
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