Bi-color Pet Kibbles Extruding Line
What is a Bi-color Pet Kibbles Extruding Line?
The Bi-color Pet Kibbles Extruding Line is an innovative fully automatic production line developed by Darin Machinery, specifically designed for the efficient production of two-color pet kibbles — a visually appealing and highly marketable pet food format.
This production line integrates single-extruder dual-color technology, sifting, drying, coating, and cooling into one seamless automated process. From raw material feeding to final kibble discharging, the entire operation is controlled automatically, significantly improving production efficiency, reducing labor costs, and ensuring consistent product quality and hygiene standards. One extruder produces two colors — much simpler than traditional two-extruder systems.
The line is capable of producing uniform, two-color pet kibbles with high output (up to 600 kg/h) while maintaining shape integrity and nutritional balance. With a compact design and intelligent control system (Models DR-65, DR-NF605, DR-ZF700), it offers an ideal solution for pet food manufacturers looking to enter or expand in the premium kibble market.
Application of Bi-color Pet Kibbles Extruding Line:
Used for bi-color pet kibbles extruding.
Darin® Bi-color Pet Kibbles Extruding Line
Technical parameters
- Model : DR-65 / DR-NF605 / DR-ZF700
- Output : 100 kg/h – 600 kg/h (depending on model)
- Installed Capacity : 80 kW – 210 kW (depending on model)
- Automation : Fully Automatic (from raw material feeding, extrusion, sifting, air conveying, drying, elevating, coating, cooling, until final kibble discharging)
- Operation : Operators only need to monitor the control panel and replenish raw materials
- Ingredients : Meat powder, corn flour, fresh meat, fat, organic compounds, etc. (customizable based on recipe)
- Finished Products : Bi-color pet kibbles (ready for packaging)
- Equipment :
- Control Cabinet
- Screw Feeder
- Extruder
- Sifter
- Air Conveyor
- Dryer
- Elevator
- Coating Drum
- Cooling Conveyor
- Available Options :
- Different models have different output capacities.
- Additional coating flavors or colors can be added as an optional feature.
- You can choose whether to include the automatic air conveyor and elevator system.
- Multi-zone temperature control for the dryer is available.
| Model | Output | Installed Capacity |
|---|---|---|
| DR-65 | 100 kg/h | 80 kW |
| DR-NF605 | 300 kg/h | 170 kW |
| DR-ZF700 | 600 kg/h | 210 kW |
Raw Materials : Meat powder, corn flour, fresh meat, fat, organic compounds, etc.
One-Stop Solution for Your Pet Food Production Goals!
Looking to create a unique pet food product? We provide full customization services, from concept to finished machine. Our engineering team uses CAD and 3D modeling to bring your ideas to life—fast and accurately. Let’s work together to build your next best-seller.
What Are the Key Components of Bi-color Pet Kibbles Extruding Line?
Here are the key components of a bi-color pet kibbles extruding line:
Control Cabinet – Centralized control system managing all operations.
Screw Feeder – Automatically feeds raw materials into the extruder at a controlled rate.
Extruder – Single extruder produces two colors simultaneously. Much simpler than traditional two-extruder systems.
Sifter – Separates and classifies extruded kibbles by size for consistent quality.
Air Conveyor – Transfers kibbles gently to the dryer without mechanical damage.
Dryer – Removes moisture from kibbles to achieve optimal shelf life and texture.
Elevator – Lifts cooled kibbles to the coating drum for uniform coating application.
Coating Drum – Applies uniform fat or flavor coating to the bi-color kibbles.
Cooling Conveyor – Cools coated kibbles before packaging, ensuring product stability.
DR-65 / DR-NF605 / DR-ZF700
① Control Cabinet
② Screw Feeder
③ Extruder
④ Sifter
⑤ Air Conveyor
⑥ Dryer
⑦ Elevator
⑧ Coating Drum
⑨ Cooling Conveyor
How Does the Bi-color Pet Kibbles Extruding Line Work?
The line automatically transforms raw materials into bi-color pet kibbles using a single extruder — much simpler than traditional two-extruder systems. Operators only need to monitor the control panel and replenish raw materials.
Raw material feeding
Extruding
Sifting
Air conveying
Drying
Elevating
Coating
Cooling & Discharging
Step 1 – Raw material feeding
Meat powder, corn flour, fresh meat, fat, organic compounds, etc. are fed into the screw feeder.Step 2 – Extruding
The single extruder processes raw materials and produces two colors simultaneously. One extruder does the work of two.Step 3 – Sifting
The sifter separates and classifies kibbles by size for consistent quality.Step 4 – Air conveying
The air conveyor transfers kibbles gently to the dryer without mechanical damage.Step 5 – Drying
The dryer removes moisture from kibbles to achieve optimal shelf life and texture.Step 6 – Elevating
The elevator lifts cooled kibbles to the coating drum for uniform coating application.Step 7 – Coating
The coating drum applies uniform fat or flavor coating to the bi-color kibbles.Step 8 – Cooling & discharging
The cooling conveyor cools coated kibbles before discharging, ensuring product stability and readiness for packaging.
(Optional: A continuous packaging solution can be directly connected to the final discharging system.)
Why choose Darin Bi-color Pet Kibbles Extruding Line？
Darin Bi-color Pet Kibbles Extruding Line streamlines the entire production process—from raw material feeding and single-extruder dual-color extrusion to sifting, air conveying, drying, elevating, coating, and final cooling—with minimal operator intervention, ensuring high efficiency, consistent two-color kibble quality, and much simpler operation than traditional two-extruder systems.
■ WEG Or Siemens Motor, 3-Year Worldwide Guarantee
Motors from Darin Machinery are sourced from WEG with a 3-year worldwide guarantee or Siemens.Enjoy a reliable global after-sales service system.
■ ABB Or Schneider Electric Parts, Global Local Adaptation Replacement.
Electric parts are from ABB or Schneider, easy to find replacments at local market.
■ Germany Siemens PLC, Fully Automatic, Whole Line, Touch Screens Control.One Person, Efficient Simplified Operation.
PLC and touch screens from Siemens, Germany, are used by Darin Machinery to ensure easier operation and reduced labor requirements.
■ Touch Screen Display Automatic Fault Diagnosis
When faults occur, Darin Machinery’s touch screens display relevant information, making it easy to diagnose and resolve issues quickly.
■ Control Cabinets 24V Humans Voltage
Darin Machinery control cabinets are equipped with 24V safe voltage, ensuring operator safety even electrical leakage occurred.
■ Over-Current, Over-Voltage, Over-Heat Triple Protection
Darin Machinery includes three types of protectors over-current, over-voltage, over-heat to ensure machine and operator safety.
■ Superior Cutting Accuracy & Durability with Servo & Rolling Cutting Technology.
Servo follows the cutting size more accurately, rolling cutting can cut products with strong toughness, such as cowhide products, and the cutter does not cut the conveyor belt.
■ Small Turning Radius at the End of the Conveyor Belt for Smoother Material Transportation.
The end of the conveyor belt has a small turning radius, which makes material transportation smoother.
■ Compact Structure Design for Easy Cleaning and Maintenance.
Its components are arranged for quick disassembly, ensuring efficient upkeep and hygienic operation.
■ Food-Grade Stainless Steel 304.
All cover bodies, mesh belts, and parts in contact with materials at Darin Machinery are made of food-grade stainless steel 304, providing superior durability and safety.
DELIVERING DEPENDABLE PET FOOD PROCESSING SOLUTIONS.
Manufacturer for Full-Category Smart Petreats Machine
Darin® Machinery is global leading manufacturer of pet food production lines, Darin® provide full-cycle, one-stop production equipment solutions for all types of pet food, pet treats & pet health products.
■ All machinery is certified with European CE Approval & ISO 9001 Certification.
■ Run in 101+ countries including USA, Germany, Japan, Italy, UAE, Australia etc.
■ Machinery Supplier of General Mills, Kelloggs, Melinda, Bill Gates foundation & Wanpi.
■ 290+ Invention patents & utility model patents.
■ Government-certified high-tech enterprise.
■ Member of APPA (USA) & Deputy President Unit of SDPIA.
■ Professional food machinery manufacturer with 18 years of experience.
Tailored Equipment Solutions For Every Scale Of Pet Food Production.
Our extensive product range includes production lines for pet dry food, wet food, semi-moist food, and raw food, as well as common pet treats such as biscuits, jerky, dental chews, rawhide chews, and training treats. Additionally, we offer various food machinery production lines, puff snack machines, energy granola bar machines, and support equipment.
Run in 101+ countries & regions globally.
Darin Machinery’s equipment is operational in over 99 countries and regions, including the USA, Germany, Japan, Italy, Spain, the Netherlands, Australia, Canada, Holland, Saudi Arabia, Brazil, Mexico, Indonesia, Thailand, and more. Darin Machinery serves renowned clients worldwide, including General Mills, Kellogg’s, and the Bill & Melinda Gates Foundation, among top-tier pet food suppliers.
full-cycle, one-stop production equipment solution
Frequently Asked Questions - Bi-color Pet Kibbles Extruding Line
When purchasing the Automatic Rolling And Slurry Coating Line, you might be interested in the following questions.
The Bi-color Pet Kibbles Extruding Line from Darin Machinery is designed for efficient production of two-color kibbles. Its capacity depends on the model.
Per Hour: 100–600 kg/hour (depending on model)
Per Day: 0.8–4.8 tons/day (based on 8-hour shift)
Key Variables That Affect Output:
Kibble Size & Shape: Smaller or simpler kibbles yield higher hourly output.
Recipe & Ingredients: Moisture content and raw material type (meat powder, corn flour, fresh meat) affect extrusion speed.
Drying & Coating Efficiency: Dryer capacity and coating drum speed impact overall throughput.
Operator Skill & Line Setup: Well-trained operators and optimized settings maximize daily output.
If you need higher capacity, Darin can customize the line with larger extruders or faster drying systems.
Would you like a layout or quote based on your target capacity?
The Bi-color Pet Kibbles Extruding Line handles flexible kibble sizes. Suitable for small to large dogs. Here are typical specs:
✅ Minimum Kibble Size:
Diameter: ~3 mm
Length: ~5 mm
Ideal for small dogs or cats. Easy chewing and portion control.
✅ Maximum Kibble Size:
Diameter: ~12 mm
Length: ~20 mm
For medium to large dogs. Longer chewing time. Two-color design adds visual appeal.
⚙️ Customization Notes:
We can customize kibble sizes beyond these ranges.
The extruder die and sifter screens must match your chosen size.
For non-standard shapes (bone, star, ring), Darin can adjust extruder tooling.
Would you like size recommendations based on your target market (toy breeds vs. large breeds)?
Yes. This line is specially designed for two-color products. One single extruder creates two colors in one kibble. Much simpler than traditional two-extruder systems.
✅ How It Works:
Dual-Color Extrusion System:
One extruder has two feeding zones. Each zone handles a different color or formula (e.g., chicken and salmon, or red and yellow).
Synchronized Extrusion Control:
The two zones extrude simultaneously. The materials join together inside the die. The result is a visually appealing two-color kibble.
Sifting & Conveying:
The sifter classifies kibbles by size. The air conveyor gently transfers them for drying. Two colors remain distinct and attractive.
Customizable Color Ratios & Shapes:
You can adjust the ratio of each color (e.g., 50% red / 50% yellow). Different shapes (round, star, bone) available via die change.
🛠 Optional Features:
More color combinations (up to 3 colors with customized die)
Vacuum coating for better fat absorption
Multi-zone drying for high-volume production
Would you like a video demo or a sample two-color kibble diagram?
The Bi-color Pet Kibbles Extruding Line is designed for kibble production. It works with meat powders, grains, fresh meat, fats, and additives.
🥩 Compatible Protein Sources:
Proteins should be fine powder or paste form.
Meat powder (chicken, beef, lamb) – Common protein base
Fresh meat – High-quality protein option
Fish powder (salmon, white fish) – Omega-3 rich
Poultry meal – Cost-effective option
Organ meat powder (liver, heart) – Nutrient-dense
🌾 Compatible Grains & Starches:
Corn flour – Main carbohydrate source
Wheat flour – Common binder
Rice flour – Hypoallergenic option
Potato starch – Grain-free choice
Pea starch – Alternative binder
🧈 Compatible Fats & Additives:
Animal fat – Energy source and flavor enhancer
Organic compounds – For nutritional fortification
Natural colors – For two-color visual appeal
Vitamins & minerals – For complete nutrition
⚙️ Key Requirements:
Moisture: 20–30% for extrusion stability
Particle size: Fine powder (under 1 mm recommended)
Fat content: Up to 15% for proper extrusion
Would you like a formulation suggestion for a two-color kibble (e.g., chicken + salmon with natural colors)?
Yes. Darin can customize this line for halal or kosher requirements. Meets strict hygiene and religious standards.
✅ Halal/Kosher Customization Options:
1. Food-Grade Contact Materials
All product-contact parts are 304 or 316L stainless steel. Certified food-grade. Easy to sanitize.
2. Dedicated Line Setup
Line can be dedicated to halal or kosher only. Avoids cross-contamination. Separate feeding systems for each color zone available.
3. Easy Disassembly and Cleaning
CIP (Clean-in-Place) supported. Tool-less disassembly for inspection. High-temperature washing available.
4. Ingredient Handling Protocols
Closed or controlled systems for halal/kosher raw materials. Optional batch coding and traceability.
5. Third-Party Certification Support
Darin provides machine documentation, welding certificates, and compliance records. Works with your local halal/kosher authority.
🔧 Additional Options:
Separate extruder zones for halal and conventional runs. Full stainless steel enclosures for Middle East or EU export.
Would you like a halal-certified line layout or quote? Includes CIP and material certificates.
The Bi-color Pet Kibbles Extruding Line has multiple international certifications. Meets global safety and quality standards.
✅ Certifications Held:
1. CE Certification
✔ Complies with EU safety, health, and environmental rules
✔ Covers electrical, mechanical, and EMC safety
✔ Approved for export to all EU countries
2. FDA Compliance (USA)
✔ All food-contact surfaces are FDA-approved (304/316 stainless steel, food-grade materials)
✔ Meets US pet food safety standards
✔ Smooth US customs clearance
3. ISO 9001:2015
✔ Darin operates under certified Quality Management System
✔ Consistent design, manufacturing, and service
✔ Full traceability for international clients
📦 Additional Documents (On Request):
MSDS for food-contact parts
Welding and surface treatment records
Certificate of Origin
Electrical and pneumatic diagrams
Would you like certificate copies for your procurement or regulatory team?
The Bi-color Pet Kibbles Extruding Line needs planned installation space. It has multiple components: screw feeder, extruder, sifter, air conveyor, dryer, elevator, coating drum, cooling conveyor, control cabinet.
📐 Standard Line Footprint:
| Component | Dimensions (L × W × H) |
|---|---|
| Screw Feeder & Extruder | ~4.0 m × 1.5 m × 2.0 m |
| Sifter | ~1.5 m × 1.0 m × 1.8 m |
| Air Conveyor | ~3.0 m × 0.8 m × 1.5 m |
| Dryer | ~6.0 m × 1.8 m × 2.2 m |
| Elevator | ~1.5 m × 1.0 m × 2.0 m |
| Coating Drum | ~2.0 m × 1.2 m × 1.8 m |
| Cooling Conveyor | ~4.0 m × 1.0 m × 1.5 m |
| Control Cabinet | ~0.8 m × 0.6 m × 1.8 m |
| Total Line (Standard Layout) | ~22–25 m × 3.0 m × 2.5 m |
🧩 Recommended Installation Space:
For safe operation and maintenance access:
Minimum space: ≥ 28 m (L) × 5 m (W) × 3.0 m (H)
Preferred space with buffer zones: 32 m × 6 m (for raw material staging, maintenance, and auxiliary systems)
⚙️ Considerations:
Control cabinet is wall-mounted or beside line
Space can be L-shaped or U-shaped
Modular design allows reconfiguration
Extra space for raw material storage and finished product collection
Would you like a factory layout drawing (PDF or DWG) for your space planning?
The Bi-color Pet Kibbles Extruding Line is energy-efficient. Below is the power and water breakdown.
⚡ Power Consumption
| Component | Power Rating |
|---|---|
| Screw Feeder | ~2–4 kW |
| Extruder | ~60–150 kW (depends on model) |
| Sifter | ~1–2 kW |
| Air Conveyor | ~5–10 kW |
| Dryer | ~15–40 kW (depends on model) |
| Elevator | ~1–2 kW |
| Coating Drum | ~3–5 kW |
| Cooling Conveyor | ~2–4 kW |
| Control Cabinet & Auxiliaries | ~2–4 kW |
| Total Installed Power | ~90–220 kW |
| Average Working Load | ~60–160 kWh/hour |
🔌 Voltage: 380V / 50Hz / 3-phase (customizable to 220V, 415V, or 480V)
💧 Water Consumption
Water is not used in production. Only for cleaning and sanitation. No cooling water needed.
| Use Case | Estimated Consumption |
|---|---|
| Daily cleaning (manual/CIP) | ~100–300 L/day |
| Total Typical Usage | ~100–300 L/day |
💡 Most users choose simple manual cleaning. A CIP system is optional for automated cleaning.
Would you like utility layout recommendations or power cable sizing help?
Yes. Modular design. PLC-based control. Easy to integrate with existing lines.
🔄 Integration Capabilities:
✅ Mechanical Compatibility
Modular conveyors connect to upstream mixers or batch preparation systems.
Adjustable height and width. Match your layout.
Discharge zones can be left-to-right, right-to-left, or U-shape.
✅ Electrical/Control Integration
Central PLC (Siemens or Omron). I/O extension ports.
Signal sync for start/stop, alarms, product counting.
Optional Ethernet/IP, Modbus, Profinet for SCADA or smart factory.
✅ Custom Interface Points
For pre-processing: meat grinders, mixers, silos, fat melting tanks.
For post-processing: packaging machines, metal detectors, weighing systems.
For QC: vision systems, moisture analyzers, color consistency sensors.
🧩 Typical Integration Scenarios:
Inline with batching and mixing system.
Screw feeder → extruder → sifter → dryer → coating → cooling continuous flow.
Connect to automatic bagging or sealing machines.
Barcode or RFID traceability integration.
Would you like to share your existing layout? We can propose a tailored integration plan.
Lead time depends on customization, production schedule, and destination. Below is a typical breakdown.
⏳ Standard Lead Time (Production Only):
| Order Type | Lead Time |
|---|---|
| Standard configuration (DR-65 / DR-NF605 / DR-ZF700) | 35–50 working days |
| Customized version (special colors, halal/kosher, custom kibble shapes) | 50–70 working days |
Production starts after contract signing and deposit.
🚢 Shipping Time by Region (Sea Freight):
| Destination | Shipping Time |
|---|---|
| Southeast Asia | 7–15 days |
| Middle East | 20–25 days |
| Europe | 30–35 days |
| North America | 35–45 days |
| South America | 40–50 days |
| Africa | 30–45 days (port dependent) |
Air freight available for urgent parts.
📦 Total Door-to-Door Delivery:
Standard line (e.g., to Europe): ~10–13 weeks
Customized line (halal, special colors, custom shapes): ~12–17 weeks
🛠 Services That May Add Time:
Factory acceptance test (FAT)
Third-party inspection (SGS, BV)
HMI language customization
Certificate legalization (COO, CE, FDA)
Would you like a Gantt chart for production and delivery based on your country and customization needs?
Total cost depends on model, customization, destination, and services. Below is a planning estimate.
💰 Base Equipment Cost (FOB China):
| Configuration Type | Price Range (USD) |
|---|---|
| Standard line (DR-65, 100 kg/h) | $50,000 – $70,000 |
| Standard line (DR-NF605, 300 kg/h) | $85,000 – $120,000 |
| Standard line (DR-ZF700, 600 kg/h) | $140,000 – $180,000 |
| Customized line (special colors, halal/kosher, custom shapes) | $190,000 – $280,000+ |
✔ Includes: screw feeder, extruder, sifter, air conveyor, dryer, elevator, coating drum, cooling conveyor, control cabinet, spare parts.
🚢 Shipping Cost (Estimated CIF by Region):
| Destination | Estimated Cost (20FT/40FT container) |
|---|---|
| Southeast Asia | $2,500 – $4,500 |
| Middle East | $3,500 – $5,500 |
| Europe | $5,000 – $7,500 |
| North America | $6,000 – $9,000 |
| South America/Africa | $6,500 – $10,000 |
✔ CIF includes ocean freight, insurance, and port charges.
🛠 On-Site Installation & Training:
| Service | Cost Estimate (USD) |
|---|---|
| On-site technician (5–7 days) | $3,500 – $6,000 (visa, travel, accommodation included) |
| Remote installation support (optional) | Free or $800–$1,500 |
📄 Other Optional Costs:
| Item | Cost |
|---|---|
| Certificate of Origin / legalization | $100 – $300 |
| Third-party inspection (SGS/BV) | $800 – $1,500 |
| Spare parts kit (extended) | $1,500 – $3,000 |
| Additional color die (for 3 colors) | $10,000 – $20,000 |
| CIP system (optional) | $8,000 – $15,000 |
💵 Total Estimated Turnkey Cost (All-Inclusive):
| Region | Total Estimate (USD) |
|---|---|
| Asia (DR-65) | ~$55,000 – $78,000 |
| Asia (DR-NF605) | ~$95,000 – $135,000 |
| Asia (DR-ZF700) | ~$150,000 – $200,000 |
| Middle East / EU | ~$110,000 – $220,000 |
| North America | ~$120,000 – $240,000 |
| Customized line (multi-color + CIP) | $210,000 – $320,000+ |
Would you like a formal Proforma Invoice (PI) with your company name, port of delivery, and selected options? We can prepare a detailed commercial offer for you.
Darin offers flexible payment terms. Below are standard and optional options.
✅ Standard Payment Terms (Most Common):
| Payment Milestone | Percentage | Details |
|---|---|---|
| Deposit (upon signing contract) | 30% – 50% | T/T (Telegraphic Transfer) |
| Balance before shipment | 50% – 70% | T/T after inspection or Bill of Lading |
| Total | 100% |
✅ Optional Payment Terms (Subject to Approval):
| Term Type | Details |
|---|---|
| Irrevocable L/C at Sight | 100% Letter of Credit from major bank |
| T/T with progress payments | 30% deposit + 40% before shipment + 30% upon arrival |
| Escrow arrangement | For large projects or first-time partnerships |
| Leasing / Financing | Available in some regions (inquire) |
🔧 Payment Methods Accepted:
T/T (Bank Transfer)
L/C (Letter of Credit)
Western Union (spare parts only)
PayPal (samples or service fees)
📌 Important Notes:
Buyer pays all bank charges outside China.
Customized lines (special colors, custom kibble shapes, halal/kosher) may need 40–50% deposit.
Third-party inspection (SGS, BV) at buyer's cost.
📞 Contact Us:
For a Proforma Invoice (PI), contact us with your company details, payment terms, and port.
Welcome to ask for a customized quotation.
Export-grade packaging. Safe delivery to your facility.
📦 Packaging Method Details:
✅ 1. Film Wrapping
PE stretch film covers all machine surfaces. Prevents moisture, rust, scratches.
✅ 2. Fumigated Wooden Crates
Key components are packed in ISPM15-certified wooden crates:
Screw feeder, extruder, sifter, air conveyor, dryer, elevator, coating drum, cooling conveyor, control cabinet.
Includes shock-absorbing foam, reinforced corners, bolted closures.
✅ 3. Palletized & Container Loading
All crates on pallets for forklift handling.
Blocking and bracing prevents shifting.
Fits in 20FT or 40FT container (depends on line size).
Protects against impact and vibration.
📄 Included in Each Package:
English machine and part labels.
USB and printed copy of: operation manual, electrical drawings, maintenance checklist, spare parts list.
Packing list and crate markings (model + serial number).
🛡 Optional Packaging Features:
Waterproof vacuum packaging for humid climates.
Steel-frame reinforced crates for heavy components.
Shock indicators or humidity sensors on request.
Would you like photos or a packing diagram from a previous shipment?
On-site installation is optional. It is a paid service. Cost depends on location and line complexity.
👷♂️ On-Site Installation & Commissioning Services:
✅ What's Included:
Mechanical installation
Assemble screw feeder, extruder, sifter, air conveyor, dryer, elevator, coating drum, cooling conveyor, control cabinet.
Electrical & PLC setup
Wiring, control system startup, I/O testing.
Full commissioning
Test run with your raw materials.
Adjust extrusion parameters, drying temperature, coating rate, and cooling time.
Operator training
Hands-on training for machine use, cleaning, maintenance, troubleshooting.
Safety and sanitation briefing (HACCP, GMP).
💰 Service Fee (Typical):
| Item | Cost Estimate (USD) |
|---|---|
| Technician fee | $80–$150/day (per person) |
| Travel expenses | Flight + visa (at cost) |
| Accommodation & meals | Provided by buyer |
| Typical duration | 5–7 working days |
Total installation cost: $3,500 – $6,000. Depends on destination and line complexity.
🌐 Alternative: Remote Installation Support
Live video call (WeChat, Zoom, WhatsApp). Step-by-step guides. Remote PLC/HMI debugging via TeamViewer or VPN.
📄 Pre-shipment Support:
Factory Acceptance Test (FAT) before delivery. Video documentation. FAT report and checklist.
Would you like a quote with on-site installation? Or remote support? We can recommend the best option for your team.
Yes. Operator training is included in the standard package. Your team can run the line safely and efficiently.
🎓 Included Operator Training (Free of Charge):
✅ 1. Factory-Based Training (Before Shipment)
Conducted during FAT (Factory Acceptance Test).
Covers:
Startup & shutdown procedures
Extrusion, sifting, drying, coating, and cooling settings
Basic maintenance and cleaning
Error code diagnosis
For up to 2–3 client technicians
Training documentation available (optional certification)
👷♂️ 2. On-Site Training (If Installation Is Purchased)
Delivered by Darin's technician during commissioning.
Hands-on operation with your raw materials.
Training includes:
Real-time production tuning (kibble size, color ratio, drying temperature, coating rate)
Sanitation and food safety protocols
Spare parts replacement
PLC/HMI interface walkthrough
Up to 5 operators per session
📚 3. Training Materials Provided:
Printed and digital operation manuals
Video tutorials for:
Daily operation
Cleaning and disassembly
Emergency response
Maintenance checklist
Would you like training materials in English or your local language (Spanish, Arabic, Russian, etc.)? We can prepare sample files.
Yes. A standard spare parts kit is included. No extra cost.
🔧 Included Spare Parts (Standard Package):
| Part Type | Quantity |
|---|---|
| Sealing rings / O-rings | 4–8 pcs |
| Extruder screw (wear parts) | 1 set |
| Sifter screens (various sizes) | 1 set |
| Air conveyor belts | 1–2 pcs |
| Dryer heating elements | 1–2 pcs |
| Elevator chains / belts | 1 set |
| Coating drum nozzles / wear parts | 1 set |
| Cooling conveyor belts | 1–2 pcs |
| Sensors (temperature/position) | 1–2 pcs |
| Allen keys, fuses, screws | 1 set |
| Pneumatic fittings | Assorted |
| Lubrication grease | 1 tube |
| Instruction manual (USB + print) | 1 set |
✅ Covers first 6–12 months of normal operation.
🔄 Optional Extended Spare Parts Kits:
| Package Type | Coverage | Cost (USD) |
|---|---|---|
| Extended Basic Kit | 1–2 years | $1,200 – $1,800 |
| Production Critical Kit | 2–3 years | $2,500 – $3,500 |
| Full Spare Parts Kit | 3+ years | $4,000 – $6,500 |
Spare parts are packed separately. Labeled clearly. Shipped with the machine.
📄 Documentation Provided:
Spare parts list with part numbers
Maintenance schedule
Easy reordering from Darin's warehouse or regional agent
Would you like a custom spare parts list based on your annual production volume? We can tailor it for your needs.
Standard warranty: 12 months from arrival at your facility. Or 15 months from shipping date. Whichever comes first.
🛡️ Warranty Coverage Includes:
✅ Parts & Components:
Motors, gearboxes, PLC, HMI, sensors
Extruder barrels and screws, sifter screens
Dryer heating elements and fans
Air conveyor belts, elevator chains
Coating drum components, cooling conveyor belts
Pneumatic and electrical components
✅ Labor Support:
Free remote troubleshooting (video call, phone, email)
Remote software updates (PLC/HMI)
Guidance for warranty part replacement
❌ Exclusions:
Damage from improper operation, unauthorized modifications, or lack of maintenance
Consumables (belts, seals, O-rings, screens) beyond standard spare set
Power surges, water damage, contamination
🔄 Extended Warranty (Optional):
| Plan Type | Total Duration | Cost (USD) |
|---|---|---|
| +1 Year Extension | 24 months | $2,500 – $4,000 |
| +2 Year Extension | 36 months | $4,000 – $6,500 |
Extended warranty includes: free part replacements, priority tech support, spare parts discounts.
Would you like a sample warranty certificate? Or a quote with extended warranty included?
Yes. Many optional modules are available. Enhance functionality, automation, and product quality.
🧩 Popular Optional Accessories & Modules:
1. 🔄 Multi-lane Screw Feeder
Boosts throughput. Supports higher capacity with multiple feed lanes.
2. 🌡️ Extended Dryer Section
Longer drying time for larger kibbles. Improves moisture control.
3. 🎨 Third Color Addition Die
Adds a third color to kibbles. Creates more visual appeal. Custom color dosing.
4. 📏 Vision Inspection System
Real-time camera checks kibble size, shape, and color distribution. Removes defective pieces.
5. 📦 Automatic Counting & Weighing Unit
Counts and weighs kibbles for packaging. Connects to bagging machines.
6. 🖥️ Remote Monitoring & Data Logging
Real-time production data (output, temperature, speed). Integrates with ERP/MES.
7. 🧊 Pre-cooling Conveyor
Cools kibbles before coating. Improves fat absorption and coating adhesion.
8. 🧽 CIP (Clean-in-Place) System
Fully automated washing. Reduces downtime. Meets GMP and HACCP standards.
9. 🌍 Multilingual HMI Interface
Languages: English, Spanish, Arabic, Russian, etc. Easy for global teams.
10. 🔐 Safety & Hygiene Upgrades
Full stainless steel enclosures. Lockable safety covers. FDA-compliant materials.
Would you like a layout drawing or quote with these modules? We can help prioritize the best ROI for your market.
Darin provides full technical support. Remote and on-site. Fast issue resolution. Long-term reliability.
🛠️ Post-Sales Technical Support Includes:
✅ 1. Remote Technical Support (Free for Life)
📞 Phone, video call, or chat (WeChat, WhatsApp, Zoom)
🖥️ Remote PLC/HMI diagnostics via TeamViewer or VPN
🛠 Troubleshooting for mechanical, electrical, or software issues
🔄 Support for recipe changes, kibble size adjustments, drying temperature tuning, coating rate optimization
✅ 2. Spare Parts Support
Priority access to original spare parts
Detailed parts catalog with codes and drawings
Fast international shipping for urgent parts
Custom stocking plans for large customers
✅ 3. On-Site Support (Optional, Paid)
Technician dispatch for:
Repairs or upgrades
Re-training staff
Line reconfiguration or expansion
Response time: 7–15 days globally (depends on visa and travel)
✅ 4. Documentation & Training Resources
Complete operation and maintenance manual
Electrical & pneumatic schematics
Video tutorials:
Daily operation
Cleaning and sanitation
Troubleshooting: extruder jams, sifter blockages, air conveyor issues, dryer temperature problems, coating drum faults
✅ 5. Software & Firmware Updates
Free PLC and HMI updates
Custom logic adjustments for recipe or process changes
🧩 Optional Support Packages for Large Buyers:
| Package Type | Includes | Term |
|---|---|---|
| Annual Service Plan | 1 on-site visit per year + remote support | 1 year |
| Extended Warranty | Parts & labor coverage extension | 1–2 years |
| Training Refresh Pack | Remote or on-site training for new operators | On request |
Would you like an SLA or support flowchart for your procurement documents? We can tailor it for your country and production scale.
Shipping is fast. Depends on urgency, part type, and destination. Darin keeps a large spare parts inventory.
🚚 Shipping Timeframes by Priority:
✅ 1. Express Shipping (Urgent Repairs)
Method: DHL, FedEx, UPS, TNT
Delivery Time:
Asia: 2–4 working days
Middle East/Europe: 3–6 working days
North America: 4–7 working days
South America/Africa: 5–9 working days
Use Case: Sensors, HMI, PLC parts, sifter screens, dryer heating elements, coating drum nozzles
✅ 2. Standard Air Freight
Delivery Time: 7–12 working days
Use Case: Extruder screws, air conveyor belts, elevator chains, motors, dryer fans, cooling conveyor belts
✅ 3. Sea Freight (Large Parts or Restocking Kits)
Delivery Time:
Southeast Asia: 10–15 days
Europe: 25–35 days
Americas/Africa: 30–45 days
Use Case: Full spare parts kits, complete dryer sections, extruder assemblies, coating drum units
📦 Shipping Workflow:
Send part number or photo → Quote within 24h → Payment → Dispatch within 1–2 days → Tracking number provided
🧰 Proactive Options:
Pre-order spare parts kits to reduce downtime
Custom stocking agreement for high-volume users
Distributor warehouses in select regions may stock key parts
Would you like an emergency parts kit list for your bi-color kibbles line? Based on your runtime and shifts. We help minimize downtime risks.
Yes. Remote troubleshooting is fully available. Fast and cost-effective. No need to wait for on-site support.
🌐 Remote Troubleshooting Services Include:
✅ 1. Real-Time Video Support
Live video via Zoom, WhatsApp, or WeChat
Guide your team through:
Error diagnosis
Component inspection
Replacements or adjustments
HMI/PLC setting checks
✅ 2. PLC & HMI Remote Access
Remote login via TeamViewer, AnyDesk, or VPN
Darin engineers can:
Monitor machine status
Adjust recipes and parameters (kibble size, extrusion speed, drying temperature, coating rate)
Update or reset control logic
Diagnose software or sensor failures
🔐 Secure access only. Enabled temporarily during support.
✅ 3. Step-by-Step Troubleshooting Guides
PDF and video tutorials for your model.
Covers common issues:
Extruder flow problems
Sifter screen blockages
Air conveyor jams
Dryer temperature swings
Elevator chain faults
Coating drum uneven application
Cooling conveyor belt slipping
Motor or drive faults
Sensor alarms
Includes visual checks, parameter lists, error code explanations
📞 Support Availability:
Response time: 12–24 hours (faster for urgent issues)
Support in English and Chinese. Other languages via translator.
Free for the lifetime of the machine.
Would you like a remote troubleshooting checklist? Or a list of common alarm codes and fixes? We can also advise on safe remote access setup.
Low-maintenance design. Routine care needed for best performance and hygiene.
🔧 Maintenance Schedule Overview:
| Frequency | Tasks |
|---|---|
| Daily | Clean screw feeder, extruder, sifter, air conveyor, dryer, elevator, coating drum, cooling conveyor. Wipe control panel. |
| Weekly | Inspect belts, screens, chains. Lubricate bearings. Check PLC/HMI connections. |
| Monthly | Deep clean extruder barrel and sifter screens. Calibrate sensors. Check motors and gearbox oil. |
| Quarterly | Replace worn seals/O-rings. Tighten electrical terminals. Inspect dryer belts and cooling conveyor. Check software updates. |
| Annually | Replace belts, extruder screw (if worn), sifter screens, coating drum components. Service gearboxes and dryer systems. |
💰 Estimated Annual Maintenance Costs:
| Cost Component | USD |
|---|---|
| Consumables (belts, O-rings, grease, screens) | $600 – $1,500 |
| Preventive spare parts (seals, sensors, heating elements) | $1,200 – $2,200 |
| Local labor (if outsourced) | $30–$50/hour |
| Optional technician visit | $3,500 – $6,500 (incl. travel) |
| Total (self-maintained) | ~$1,800 – $4,000/year |
✅ Lower costs with in-house training and upfront spare parts kit.
🧠 Smart Maintenance Features:
HMI alarms for scheduled checks
Run-time counters for extruder, dryer, sifter, coating drum, cooling conveyor
Optional predictive maintenance with sensors
Would you like a printable maintenance log sheet? Or a 2-year spare parts + maintenance bundle quote? Tailored to your shift schedule.
Yes. Software updates are included. Keep your line secure, efficient, and up to date.
🖥️ Software Update Coverage:
✅ Included Systems:
PLC (Programmable Logic Controller)
HMI touchscreen
Servo controller logic and safety interlocks
Extruder temperature control modules
Dryer temperature control modules
Coating drum speed and spray control
Sifter and air conveyor control
🔄 Types of Software Updates:
Bug fixes and stability improvements
UI enhancements (simplified menus, new languages)
Feature upgrades (recipe memory, kibble size presets, drying profiles, coating rate presets)
Optimization for extrusion, sifting, drying, coating, and cooling processes
Integration support for optional modules (vision system, CIP, remote monitoring)
💡 How Updates Are Delivered:
| Method | Description |
|---|---|
| Remote Update | Via TeamViewer, AnyDesk, or VPN |
| USB Transfer | Files sent with instructions |
| Technician Visit | Installed during on-site service |
✅ Updates take 15–45 minutes. Darin provides step-by-step guidance or does it remotely.
🆓 Cost of Updates:
Free during warranty period
Free lifetime access to standard updates
Custom modifications may have a one-time engineering fee
Would you like a sample changelog? Or a custom interface mockup with your language and recipe setup? Ask us about free scheduled updates in your region.
Yes. Modular design. Easy to upgrade. Protects your long-term investment.
🔧 What Can Be Upgraded or Retrofitted Later?
✅ 1. Capacity Expansion
Upgrade to larger extruder. Add multi-lane screw feeder.
✅ 2. Kibble Size & Shape Flexibility
Change extruder die and sifter screens for different sizes or shapes.
✅ 3. Third Color Addition
Upgrade die for three-color extrusion. Add third color capability.
✅ 4. Automation Enhancements
Add automatic weighing unit. Integrate vision inspection. Add remote monitoring or SCADA.
✅ 5. Hygiene & Safety Compliance
Retrofit stainless steel enclosures. Add CIP system. Install safety guards.
✅ 6. Drying & Cooling System Upgrades
Extend dryer section. Upgrade cooling conveyor for higher capacity.
✅ 7. Software & Interface
New HMI features. Language packs. Data logging and USB export.
✅ 8. Integration with New Equipment
Connect to bagging machines. Link to upstream mixers. Connect to downstream conveyors.
🛠️ Upgrade Process:
Tell us your goals. We provide upgrade proposal and layout. Ship components with drawings or technician. Optional software update.
💡 Retrofit Examples:
Client added third color after 1 year. Another plant added CIP system without stopping production. US customer upgraded to meet FDA standards.
Would you like an upgrade checklist? Or a quote for add-on modules for year 2 or 3? We can plan according to your growth.
Darin guarantees fast after-sales service. Response times depend on urgency and support method.
⏱️ Guaranteed Response Times:
| Service Type | Response Time |
|---|---|
| ✅ Remote Support – Standard | 12–24 hours (usually <12h) |
| ⚡ Remote Support – Urgent | 4–6 hours (priority hotline) |
| 🛠 Spare Parts Quotation | Within 24 hours |
| 📦 Spare Parts Shipping | 1–2 working days (in-stock items) |
| 👨🔧 On-Site Technician Dispatch | 7–15 working days (visa/logistics dependent) |
✅ Worldwide support via email, WhatsApp, WeChat, phone, TeamViewer, AnyDesk.
🌐 Global Support Coverage:
Engineers in Asia, EU, Americas. Multilingual support (English, Chinese + translator). Dedicated after-sales coordinator per project.
🛡️ Optional SLA for High-Volume Clients:
Priority hotline. 72-hour technician deployment. Annual service visit. 95% uptime guarantee.
Would you like an SLA template or service commitment letter for your QA audit? We can tailor it to your industry standards.
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