Tricolor Pet Treats Processing Line

إن Tricolor Pet Treats Processing Line is engineered to process a wide range of raw materials—especially those that support extrusion, shape retention, color separation, and palatability. Here's a detailed breakdown:

✅ المواد الخام المتوافقة

1. Starch-Based Ingredients

2. Animal Protein Sources

3. Plant Protein Sources

4. إضافات وظيفية

5. Oils & Fats

⚠️ Notes:

• Color separation performance depends on the consistency and viscosity of each material stream.

• Water content should be carefully controlled for smooth extrusion and precise strip shaping.

• Avoid using raw materials that clump, block, or separate under pressure—as this can disrupt color layering and cutter output.

Would you like a recommended recipe formulation for tricolor twisted sticks or layered treats based on your target market (e.g., dental, meat-flavored, grain-free)?

إن Tricolor Pet Treats Processing Line العروض high customization capability for final product shape, size, and color, making it ideal for branded or specialty pet treats. Here’s a breakdown:

🎨 1. Shape Customization

Available Shapes:

• 🌀 Twisted sticks (tricolor or bicolor spiral)

• ➖ Flat layered strips

• 🐾 Bone-shaped, star-shaped, heart-shaped (via mold extruder or die plates)

• 🧵 Braided ropes

• 🧩 Custom logo or cartoon shapes (optional mold service)

How It’s Achieved:

• By changing die heads, extrusion nozzlesأو forming molds.

• Modular molds can be customized per customer request.

📏 2. Size Customization

ملحوظات:

• Cutting speed و mold thickness control the final length and weight.

• Multi-blade or servo cutters can support uniformity at high speeds.

🌈 3. Color Customization

Max Colors per Treat:

• 3 distinct color channels processed simultaneously via آلة بثق ثلاثية الأسطوانات.

Compatible Color Types:

• Natural pigments: spinach (green), beetroot (red), turmeric (yellow), squid ink (black), pumpkin (orange)

• Pet-safe food coloring: Water-soluble or oil-based, depending on formula

Color Distribution Patterns:

• 🧬 Spiral swirl

• 🟫⬜🟨 Layered strip

• ➿ Side-by-side stripes

• 🎯 Center-fill (dual-color core-shell optional)

🔧 Optional Customization Modules:

• Customized die design

• Color feeding calibration system

• Mold engraving for logo/text

• Multi-stage cutter for varied lengths

Would you like assistance designing a specific treat (e.g., tricolor twisted dental stick, soft meaty center treat, grain-free blend)? I can help with sample formulations and mockup specifications.

نعم، إن Tricolor Pet Treats Processing Line can be equipped with an automatic ingredient mixing and dosing system to ensure consistent quality, efficient production, and color separation precision.

✅ Automatic Mixing & Dosing Capabilities

1. Ingredient Mixing System

• Automatic Horizontal or Vertical Mixer
  Designed for blending dry powders (starch, flour, protein meals) and pre-liquids (glycerin, oil, meat paste).

• الميزات:

  • High-speed paddle or ribbon mixing

  • Homogeneous mixture with <±1% variance

  • Optional jacketed mixers for heating (if using viscous fats or pastes)

2. نظام الجرعات التلقائي

• Integrated with tri-feeding hoppers ل:

  • Color 1

  • Color 2

  • Color 3

• Each channel has:

  • Independent screw feeder

  • Variable frequency drive (VFD) for precision dosing

  • Weight or volume-based control (load cells or auger calibration)

3. Liquid Additive Pumps (Optional)

• Doses glycerin, flavorings, oils directly into mixer or extruder

• Flow rate adjustable via control cabinet

📊 Benefits of Automatic Mixing & Dosing

Would you like to integrate a fully automated batching system with recipe memory and touch-screen control? I can provide specifications and layout options for a fully automated front-end.

نعم، إن Tricolor Pet Treats Processing Line can be manufactured to comply with international certifications depending on your target market and regulatory requirements. Below is a summary of the common compliance standards supported:

✅ Supported International Certifications

📌 Compliance Features in Design

• Food-grade contact materials: SUS304 or SUS316 stainless steel (extruder barrel, screw, mold, conveyor belt, etc.)

• Hygienic design: Easy-clean structure, rounded edges, drainage ports

• Electrical safety: Overload protection, emergency stop, IP-rated enclosures

• Traceability: Production log, operator login, and batch tracking (optional upgrade)

📄 Documentation Provided

• إعلان المطابقة CE

• Material certificates for food-contact parts

• Electrical wiring diagrams and safety manual

• Optional: IQ/OQ/PQ validation for GMP-compliant factories

Would you like me to quote a CE/FDA-certified configuration with full documentation for export to Europe or North America? I can also list the optional components required for each certification.

إن Tricolor Pet Treats Processing Line requires a well-prepared space and utility infrastructure to operate efficiently and safely. Below are the detailed متطلبات المساحة والمرافق based on standard configurations:

📐 1. Space Requirements

Ceiling Height: ≥ 3.0 meters
نوع الأرضية: Concrete, non-slip, easy-to-clean, with drainage recommended
تَخطِيط: Linear or L-shape, depending on space flow and material handling

⚡ 2. Electrical Requirements

ملحوظات:

• Stable 3-phase industrial electricity is required.

• Total power should allow for surge protection and equipment start-up load.

💧 3. Water Supply Requirements

Water Flow Rate: 0.2 – 0.5 m³/h
Water Type: Clean tap water or filtered softened water for machine cooling

🌀 4. Compressed Air Requirements

المعدات الموصى بها: 1.5–3.0 kW air compressor with air dryer & storage tank
Air quality: Dry, oil-free air for long-term actuator life

🧯 5. Additional Site Requirements

• تهوية: Especially if drying or heating modules are used

• الصرف الصحي: For cleaning and sanitation

• Lighting: ≥ 300 lux for operational visibility

• Access: Wide doors for equipment delivery (≥1.5 m width)

Would you like a custom layout drawing and utility connection diagram based on your desired production capacity and workshop size? I can also include recommendations for compressor and water recycling systems.

نعم، إن Tricolor Pet Treats Processing Line يكون designed for flexible integration into existing pet treat production environments. Whether you're expanding capacity, diversifying your product range, or upgrading automation, the line can be customized to fit your factory’s current infrastructure.

🔧 Integration Possibilities

✅ 1. Upstream Integration

✅ 2. Downstream Integration

📊 3. تكامل الأتمتة والتحكم

• PLC and HMI system: Compatible with Siemens / Mitsubishi / Delta platforms

• Communication Protocols: Supports Modbus, Ethernet/IP, Profibus (خياري)

• المراقبة عن بعد: Optional SCADA or Industry 4.0 upgrade for real-time diagnostics

🧩 4. Physical Integration Considerations

⚠️ Integration Checkpoints Before Installation

• Confirm available electrical capacity و air/water supply

• Map existing material flow direction and working zones

• Evaluate floor space و height clearance

• Match treat dimensions and output formats with downstream packaging specs

Would you like me to help you create a tailored integration plan, including a line layout sketch and interfacing checklist with your current systems (e.g., dryer, mixer, packer)?

إن مهلة for manufacturing and delivery of the Tricolor Pet Treats Processing Line typically depends on the customization level, الطاقة الإنتاجيةو current factory workload. Below is a professional breakdown:

⏱️ Standard Lead Time

🚚 Shipping Time Estimate (Sea Freight)

📦 Packaging & Delivery Details

• التعبئة والتغليف: Standard export-grade wrapping, plastic film, steel frame, fumigation-free wooden crate (for control units or precision parts)

• تحميل الحاويات:

  • Small line: 1×20GP

  • Medium/large line: 1×40GP or 1×40HQ

📌 Tips to Shorten Lead Time

• Pre-confirm:

  • Required الشهادات (CE/FDA)

  • Voltage and plug type

  • Mold design & product specs

• Confirm color/branding elements early for quicker mold customization

Would you like a formal Proforma Invoice (PI) and production schedule tailored to your desired configuration and destination port? I can also include logistics and customs support options if needed.

Yes, we offer both sample testing و عرض توضيحي في الموقع services for the Tricolor Pet Treats Processing Line to ensure you are fully confident before placing your order.

🧪 1. Sample Testing Service (Free or Quoted)

📦 How to proceed:

• Submit your desired shape, color, and product type

• Ship 5–10 kg of raw material or detailed ingredient list

• Get photos, videos, and couriered samples within 7–10 days

🏭 2. On-Site Demonstration (Factory Visit)

📌 Bonus:

• NDA signing is supported if you require IP protection during trials.

• All demo sessions include parameter reports, output specsو video documentation.

Would you like to schedule a sample test or book an online demonstration slot? I can assist with technical forms, shipping address for raw materials, and visitor invitation letters.